Daihatsu Charade G10 1978 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G10 Year: 1978 Codes Chassis Code: G10 Engine Code: CB10 👋 Introduction Market Position Market Position: The Daihatsu Charade G10 was a subcompact car introduced in the late 1970s, targeting the economy and efficiency-conscious segment of the automotive market, particularly in urban environments and developing countries. It competed with other small hatchbacks and sedans of its era. Competitive Analysis Competitive Analysis: Competitors included vehicles like the Honda Civic, Toyota Starlet, Nissan Sunny/Datsun Cherry, and Suzuki Fronte. The Charade's key selling points were its compact size, fuel efficiency, and affordability. Key Features Key Features: Compact hatchback/sedan design, front-wheel drive, fuel-efficient engine, simple mechanicals making it accessible for DIY maintenance, lightweight construction contributing to agility. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, clutch, transmission (manual), driveline, suspension, steering, brakes, electrical system, body, heating and ventilation, troubleshooting. Page Count Page Count: Estimated 250-350 pages (typical for a factory service manual of this era). Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF), Print (available as a reprint). 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, overhaul procedures for cylinder head, block, crankshaft, connecting rods, pistons, camshaft, valves, timing gears. Fuel System: Carburetor (likely Daihatsu/Hitachi variants) removal, disassembly, cleaning, adjustment, fuel pump, fuel lines, fuel filter. Ignition System: Distributor, ignition coil, spark plugs, ignition timing adjustment, ignition wires, electronic ignition (if applicable). Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications, flush and fill procedures. Lubrication System: Oil pump, oil filter, oil pan, oil specifications, oil change intervals. Exhaust System: Exhaust manifold, muffler, catalytic converter (if applicable), pipe connections, gasket replacement. Transmission: Manual transmission (4-speed standard likely) removal, disassembly, assembly, gear inspection, clutch replacement, clutch fluid. Suspension: Front independent suspension (likely MacPherson struts), rear leaf springs or solid axle, shock absorber replacement, bushing inspection and replacement, wheel alignment specifications. Steering: Steering gearbox, tie rods, steering column, power steering (if equipped - unlikely for base G10), steering fluid. Brakes: Front disc brakes, rear drum brakes, brake fluid specifications, brake pad/shoe replacement, brake caliper/wheel cylinder overhaul, bleeding procedures. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting system, fuses, relays, switches, instrument cluster, troubleshooting. Body: Body panel removal/installation, door mechanisms, window regulators, trim, interior components, basic body repair guidance. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid top-offs, spark plug replacement, belt adjustments, lubrication points. Repair: Component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for all major vehicle systems. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical failures, often presented in a symptom-cause-solution format. Adjustments: Detailed procedures for adjusting carburetor idle speed, ignition timing, clutch free play, brake shoe/pad clearance, and valve lash (if applicable). Technical Depth Technical Depth: Comprehensive, covering everything from basic fluid checks and tune-ups to complete engine and transmission rebuilds. Includes detailed specifications, torque values, clearances, and diagnostic charts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - searchable text, high-resolution images, printable pages. Print Quality Print Quality: High-quality reprints of original factory manuals, ensuring clarity of text and diagrams. Binding Type Binding Type: Spiral-bound or perfect-bound for ease of use and durability in a workshop environment. Paper Type Paper Type: Durable, high-quality paper stock designed to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated gasoline engine. Displacement: 993 cc (1.0 Liter) Bore X Stroke: 70.0 mm x 86.0 mm (estimated) Compression Ratio: 8.5:1 (typical for CB10) Performance Horsepower Ps: Approx. 50-55 PS @ 6000 RPM (estimated for CB10) Torque Kgm: Approx. 7.5-8.0 kgm @ 3500 RPM (estimated for CB10) Fuel System Fuel Delivery: Single barrel carburetor (e.g., Daihatsu/Hitachi DC-20 or similar). Fuel Type: Unleaded gasoline (petrol), Octane rating typically 87 (RON). Ignition System Ignition Type: Breaker point ignition system with distributor. Lubrication System Oil Capacity Liters: Approx. 3.0 - 3.5 Liters (including filter). Recommended Oil Viscosity: SAE 10W-30 or 10W-40 API SG/SF (check manual for exact specification). Cooling System Cooling Type: Water-cooled, pressurized system. Coolant Capacity Liters: Approx. 4.0 - 4.5 Liters. 🔧 Transmission Standard Transmission Type: 4-speed manual transmission. Optional Optional Transmission: 3-speed automatic transmission (less common on early G10 models). Features Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification). Clutch Type: Dry, single-plate diaphragm spring type. 📐 Dimensions Exterior Length Mm: Approx. 3475 mm (Hatchback). Width Mm: Approx. 1505 mm. Height Mm: Approx. 1340 mm (Hatchback). Wheelbase Mm: Approx. 2180 mm. Ground Clearance Mm: Approx. 155 mm (estimated). Weights Curb Weight Kg: Approx. 650-700 kg (depending on body style and equipment). Gross Vehicle Weight Rating Kg: Approx. 1050 kg (estimated). Wheels And Tires Tire Size: 145SR13 or 155/70R13 (common sizes). Wheel Bolt...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Generation:

Year:

Codes

Chassis Code:

Engine Code:

👋 Introduction

Market Position

Market Position:

The Daihatsu Charade G10 was a subcompact car introduced in the late 1970s, targeting the economy and efficiency-conscious segment of the automotive market, particularly in urban environments and developing countries. It competed with other small hatchbacks and sedans of its era.

Competitive Analysis

Competitive Analysis:

Competitors included vehicles like the Honda Civic, Toyota Starlet, Nissan Sunny/Datsun Cherry, and Suzuki Fronte. The Charade's key selling points were its compact size, fuel efficiency, and affordability.

Key Features

Key Features:

Compact hatchback/sedan design, front-wheel drive, fuel-efficient engine, simple mechanicals making it accessible for DIY maintenance, lightweight construction contributing to agility.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, clutch, transmission (manual), driveline, suspension, steering, brakes, electrical system, body, heating and ventilation, troubleshooting.

Page Count

Page Count:

Estimated 250-350 pages (typical for a factory service manual of this era).

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF), Print (available as a reprint).

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, overhaul procedures for cylinder head, block, crankshaft, connecting rods, pistons, camshaft, valves, timing gears.

Fuel System:

Carburetor (likely Daihatsu/Hitachi variants) removal, disassembly, cleaning, adjustment, fuel pump, fuel lines, fuel filter.

Ignition System:

Distributor, ignition coil, spark plugs, ignition timing adjustment, ignition wires, electronic ignition (if applicable).

Cooling System:

Radiator, water pump, thermostat, hoses, fan, coolant specifications, flush and fill procedures.

Lubrication System:

Oil pump, oil filter, oil pan, oil specifications, oil change intervals.

Exhaust System:

Exhaust manifold, muffler, catalytic converter (if applicable), pipe connections, gasket replacement.

Transmission:

Manual transmission (4-speed standard likely) removal, disassembly, assembly, gear inspection, clutch replacement, clutch fluid.

Suspension:

Front independent suspension (likely MacPherson struts), rear leaf springs or solid axle, shock absorber replacement, bushing inspection and replacement, wheel alignment specifications.

Steering:

Steering gearbox, tie rods, steering column, power steering (if equipped - unlikely for base G10), steering fluid.

Brakes:

Front disc brakes, rear drum brakes, brake fluid specifications, brake pad/shoe replacement, brake caliper/wheel cylinder overhaul, bleeding procedures.

Electrical System:

Wiring diagrams, battery, alternator, starter motor, lighting system, fuses, relays, switches, instrument cluster, troubleshooting.

Body:

Body panel removal/installation, door mechanisms, window regulators, trim, interior components, basic body repair guidance.

Procedures Included

Maintenance:

Routine maintenance checks, oil changes, filter replacements, fluid top-offs, spark plug replacement, belt adjustments, lubrication points.

Repair:

Component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for all major vehicle systems.

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, and mechanical failures, often presented in a symptom-cause-solution format.

Adjustments:

Detailed procedures for adjusting carburetor idle speed, ignition timing, clutch free play, brake shoe/pad clearance, and valve lash (if applicable).

Technical Depth

Technical Depth:

Comprehensive, covering everything from basic fluid checks and tune-ups to complete engine and transmission rebuilds. Includes detailed specifications, torque values, clearances, and diagnostic charts.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format) - searchable text, high-resolution images, printable pages.

Print Quality

Print Quality:

High-quality reprints of original factory manuals, ensuring clarity of text and diagrams.

Binding Type

Binding Type:

Spiral-bound or perfect-bound for ease of use and durability in a workshop environment.

Paper Type

Paper Type:

Durable, high-quality paper stock designed to withstand workshop conditions.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 3-cylinder, 4-stroke, naturally aspirated gasoline engine.

Displacement:

993 cc (1.0 Liter)

Bore X Stroke:

70.0 mm x 86.0 mm (estimated)

Compression Ratio:

8.5:1 (typical for CB10)

Performance

Horsepower Ps:

Approx. 50-55 PS @ 6000 RPM (estimated for CB10)

Torque Kgm:

Approx. 7.5-8.0 kgm @ 3500 RPM (estimated for CB10)

Fuel System

Fuel Delivery:

Single barrel carburetor (e.g., Daihatsu/Hitachi DC-20 or similar).

Fuel Type:

Unleaded gasoline (petrol), Octane rating typically 87 (RON).

Ignition System

Ignition Type:

Breaker point ignition system with distributor.

Lubrication System

Oil Capacity Liters:

Approx. 3.0 - 3.5 Liters (including filter).

Recommended Oil Viscosity:

SAE 10W-30 or 10W-40 API SG/SF (check manual for exact specification).

Cooling System

Cooling Type:

Water-cooled, pressurized system.

Coolant Capacity Liters:

Approx. 4.0 - 4.5 Liters.

🔧 Transmission

Standard

Transmission Type:

4-speed manual transmission.

Optional

Optional Transmission:

3-speed automatic transmission (less common on early G10 models).

Features

Transmission Fluid Type:

API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification).

Clutch Type:

Dry, single-plate diaphragm spring type.

📐 Dimensions

Exterior

Length Mm:

Approx. 3475 mm (Hatchback).

Width Mm:

Approx. 1505 mm.

Height Mm:

Approx. 1340 mm (Hatchback).

Wheelbase Mm:

Approx. 2180 mm.

Ground Clearance Mm:

Approx. 155 mm (estimated).

Weights

Curb Weight Kg:

Approx. 650-700 kg (depending on body style and equipment).

Gross Vehicle Weight Rating Kg:

Approx. 1050 kg (estimated).

Wheels And Tires

Tire Size:

145SR13 or 155/70R13 (common sizes).

Wheel Bolt Pattern:

4 x 110 mm.

🛡️ Safety Features

Ratings

Safety Ratings:

Vehicle safety standards of the late 1970s were less stringent. No official crash test ratings (like NHTSA or Euro NCAP) are readily available for this specific model year and region.

Active Features

Active Features:

Basic hydraulic braking system (front discs, rear drums), direct steering.

Passive Features

Passive Features:

Lap seat belts (front), basic body structure, safety glass.

💡 Technology Features

Infotainment

Infotainment Features:

Basic AM/FM radio (optional), analogue gauges for speedometer, tachometer (optional), fuel level, and engine temperature.

Driver Assistance

Driver Assistance Features:

None by modern standards. Focus is on fundamental vehicle operation.

Connectivity

Connectivity Features:

No connectivity features available.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

Every 5,000 - 7,500 km or 6 months, whichever comes first.

Oil Filter Replacement Interval Km:

At every oil change.

Air Filter Replacement Interval Km:

Every 15,000 - 20,000 km or as needed based on dusty conditions.

Spark Plug Replacement Interval Km:

Every 20,000 - 30,000 km.

Timing Belt Replacement Interval Km:

Not applicable (the CB10 engine uses a timing chain).

Transmission Fluid Change Interval Km:

Every 40,000 - 50,000 km.

Brake Fluid Change Interval Km:

Every 24 months or 40,000 km.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4.

Coolant Type:

Ethylene glycol based antifreeze (50/50 mix with distilled water).

Known Issues

Known Issues:

Carburation issues (gumming, vacuum leaks), ignition timing drift, minor oil leaks from seals and gaskets, wear in suspension bushings, potential for rust due to age, starter motor solenoid issues.

Troubleshooting Focus:

The manual is crucial for addressing common issues like poor idling, hard starting, misfiring, and general performance degradation due to wear and tear on the carburetor and ignition systems.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Daihatsu Motor Co., Ltd. is a Japanese automobile manufacturer, founded in 1907, known for producing small, fuel-efficient vehicles, trucks, and kei cars. They have a long history of specializing in compact car technology.

Model Evolution

Model Evolution:

The G10 Charade was the first generation of the Charade model, launched in 1977. It established the platform and philosophy of the Charade line as a practical, economical, and compact personal vehicle. Subsequent generations (G20, G30, G50, G70) continued to evolve the design and technology.

Production

Production Years:

First generation (G10): 1977-1983.

Manufacturing Locations:

Primarily Japan, with potential assembly in other countries through knock-down kits.

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 1978 G10 Charade are not widely documented, the model was recognized for its fuel efficiency and affordability in its market segment, contributing to Daihatsu's reputation for producing economical small cars.