ISUZU RODEO Holden RODEO KB TF 140 Full Service & Repair Manual 1980-1988
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๐ท๏ธ Basic Information Identification Make: Isuzu Model: Rodeo / Holden Rodeo Brand Variants: Holden Rodeo Codes Chassis Code: KB / TF Series Generation Generation: First Generation (KB) / Second Generation (TF) ๐ Introduction Market Position Target Audience: DIY enthusiasts, independent workshops, Isuzu/Holden owners Competitive Analysis Manual Advantage: Comprehensive factory-level information, detailed diagrams, accessible digital format Key Features Visual Aid: Hundreds of detailed photos and exploded diagrams Instruction Style: Step-by-step instructions for all procedures ๐ Manual Details Coverage Areas Market Coverage: Global (primarily Australia and Asia for Holden branding) Page Count Estimated Page Count: Hundreds (specific number not provided, but described as comprehensive) Manual Type Manual Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting and charging Transmission Drivetrain: Manual and automatic transmissions, transfer case, driveshafts, differentials, axles Braking System: Hydraulic system, front and rear brakes (disc/drum), parking brake, ABS (if applicable to specific models within the range) Suspension Steering: Front and rear suspension (independent/leaf spring), steering system, power steering Electrical Systems: Wiring diagrams, lighting, instrumentation, power windows, central locking, audio system, ECU diagnostics Body Chassis: Body panels, interior trim, doors, glass, chassis repair, frame straightening Heating Ventilation Ac: HVAC system operation, diagnosis, and repair Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt adjustments Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Component Testing: Testing procedures for sensors, actuators, electrical components, and mechanical parts Bodywork Repair: Procedures for panel replacement, dent repair, rust remediation, and paint preparation Technical Depth Diagnostic Capability: Advanced diagnostics with detailed schematics and component identification Rebuild Instructions: Comprehensive rebuild instructions for major components like engines and transmissions Specification Data: Precise torque specifications, clearances, fluid capacities, and electrical values Torque Specifications: Provides crucial torque values for fasteners across all mechanical systems ๐ Manual Specifications File Format File Format: PDF Print Quality Printability: Printable (single pages or full manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows and macOS compatible Licensing License Type: Lifetime Use (No Expiry Dates, No Renewal Fees) Usage Rights: Multi-device usage allowed Content Quality Diagram Detail: Highly detailed exploded diagrams for precise assembly and disassembly Searchability Search Functionality: Likely includes searchable text due to PDF format, aiding in quick information retrieval โ๏ธ Engine Specifications Primary Engine Engine Family: Isuzu G-Series (G161, G180, G200) & 4ZD1, 4ZE1 Engine Displacement Examples: 1.6L, 1.8L, 2.0L, 2.3L, 2.6L (Petrol); 2.2L, 2.4L (Diesel) Performance Fuel Delivery: Carburetor (early models), Electronic Fuel Injection (EFI) (later models) Fuel System Fuel Type: Unleaded Petrol, Diesel Engine Management Ignition System: Distributor-based ignition, Electronic Ignition System (EIS) Engine Variants Engine Codes Examples: G161 (1.6L), G180 (1.8L), G200 (2.0L), 4ZD1 (2.3L), 4ZE1 (2.6L - Holden specific, often 4ZE1 is 2.6L Isuzu), C190 (1.9L Diesel), C223 (2.2L Diesel), 4JA1 (2.5L Diesel - later models) ๐ง Transmission Standard Standard Transmission: 4-speed Manual, 5-speed Manual (common) Optional Optional Transmission: 3-speed Automatic, 4-speed Automatic Features Drivetrain Options: 2WD (RWD), 4WD ๐ Dimensions Exterior Body Styles: Single Cab Utility, Dual Cab Utility, Chassis Cab, Wagon (4x4 versions prominent) Weights Gross Vehicle Weight: Varies by model and configuration (refer to specific model data in manual) ๐ก๏ธ Safety Features Ratings Crash Test Data: Limited formal crash safety ratings available for this era of vehicle; manual will detail passive safety features Active Features Braking Safety: Front disc brakes, rear drum brakes. ABS optional on some later models. Passive Features Restraint Systems: Seat belts (lap and sash type), reinforced chassis construction ๐ก Technology Features Infotainment Audio System: Factory fitted radio/cassette players, basic speaker systems Driver Assistance Driving Aids: Minimal to none, depending on trim level. ABS was an option on later models. Connectivity Connectivity Features: N/A (Pre-digital era) ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km to 10,000 km or 6 months, depending on driving conditions (refer to manual for specific engine/oil) Air Filter Replacement: Every 10,000 km to 20,000 km or as needed Fluid Specifications Engine Oil Type: API SG or SF classification, viscosity grades like 10W-30, 10W-40, 20W-50 (refer to manual for specific engine and climate recommendations) Coolant Type: Ethylene glycol-based antifreeze (typically green) mixed with distilled water (50/50 ratio) Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil Transmission Fluid Automatic: Dexron II or equivalent automatic transmission fluid (ATF) Brake Fluid Type: DOT 3 or DOT 4 brake fluid Differential Fluid Type: API GL-5, SAE 80W-90 or 85W-140 gear oil (check manual for specific axle types) Power Steering Fluid: ATF Dexron II or equivalent Known Issues Common Wear Items: Suspension bushings, ball joints, clutch components, exhaust system rust, radiator leaks,...
Carburetor adjustment issues, valve stem seal wear leading to oil consumption, timing belt (if applicable) service
Common Repairs
Typical Repair Focus:
Addressing rust, repairing electrical gremlins, routine engine and transmission servicing
๐ Vehicle History
Brand Heritage
Manufacturer:
Isuzu Motors Ltd.
Model Evolution
Model Lineage:
The Rodeo nameplate was used globally by Isuzu and rebadged by various manufacturers including Holden. This period covers the transition from the KB to the TF generation.
Production
Production Period:
1980-1988
Manufacturing Locations:
Japan, Thailand, Australia (assembly)
๐ Awards & Recognition
Recognitions
Market Reputation:
Known for robustness and utility, particularly in 4x4 configurations. Popular in Australia and various international markets for its workhorse capability.