🏷️ Basic Information Identification Make: Yamaha Model: XJ1100 Maxim Alternative Model Designations: XS11, XS1100 Model Year: 1982 Codes Engine Code: G514E (1100cc inline-four) 👋 Introduction Market Position Segment: Large-displacement touring/cruiser motorcycle. Competitive Analysis Competitors 1982: Honda CB900F/CB1100F, Kawasaki KZ1000/KZ1100, Suzuki GS1100E/GS1150ES. Key Features Engine Configuration: Inline-four cylinder, DOHC, air-cooled. Drivetrain: Shaft drive, providing low maintenance and smooth power delivery. Styling: Cruiser-inspired styling with a comfortable riding position for longer journeys. Performance Focus: Emphasis on torque and comfortable cruising performance rather than peak horsepower. Manual Value Proposition Diy Support: Empowers owners to perform maintenance and repairs, saving time and money on professional services. Documentation Completeness: 100% complete and intact, ensuring no critical information is missing. Usability: Step-by-step instructions with visual aids make complex procedures accessible even to novice mechanics. 📋 Manual Details Coverage Areas General Coverage: Complete service and repair for all 1982 Yamaha XJ1100 Maxim models and engines. Page Count Estimated Page Count: Approximately 500-700 pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, camshafts, valves, timing chain, lubrication system, cooling system. Fuel System: Carburetor identification, dismantling, cleaning, adjustment, synchronization, fuel pump, fuel lines. Ignition System: Ignition timing, coil testing, spark plugs, CDI unit, electronic ignition components. Transmission: Clutch operation, gearbox disassembly, inspection, reassembly, gear shift mechanism. Drivetrain: Shaft drive system inspection, maintenance, universal joint servicing, final drive assembly. Brakes: Front and rear brake systems, hydraulic components, calipers, master cylinders, brake fluid, bleeding procedures, pad replacement. Suspension: Front fork servicing, rear shock absorber maintenance, springs, damping adjustments. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, instrumentation, starter motor, horn. Chassis And Frame: Frame inspection, steering head bearings, wheel bearing servicing, component mounting. Bodywork And Trim: Fender, fuel tank, seat, side covers, fairing (if applicable) removal and installation. Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment (if applicable, though shaft drive), brake fluid flushes, spark plug checks, air filter cleaning/replacement. Troubleshooting: Diagnostic procedures for common engine, electrical, and mechanical faults. Engine Repair: Complete engine rebuild procedures, top-end and bottom-end overhauls. Transmission Repair: Gearbox assembly and disassembly, clutch service. Carburetor Rebuild: Detailed steps for carburetor cleaning, reassembly, and tuning. Electrical Diagnosis: Wiring diagram interpretation, component testing, fault finding for electrical systems. Brake Service: Brake bleeding, caliper and master cylinder overhaul, pad replacement. Suspension Service: Fork seal replacement, fork oil changes, shock absorber maintenance. Wheel And Tire Service: Wheel bearing replacement, tire mounting/dismounting (general guidance). Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and adjustments to complete engine and component overhauls. Suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: PDF Compatibility: All versions of Windows, Mac, iOS, Android, etc. (requires PDF reader). Print Quality Printability: Yes, pages are printable. Illustration Quality: Detailed illustrations, exploded diagrams, drawings, and photos. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, DOHC inline-four Displacement: 1097 cc (67.0 cu in) Bore X Stroke: 74.5 mm x 63.8 mm (2.93 in x 2.51 in) Compression Ratio: 9.2:1 Performance Horsepower: Approximately 85-90 HP @ 7500 RPM (claimed manufacturer output) Torque: Approximately 65-70 lb-ft @ 6000 RPM (claimed manufacturer output) Fuel System Carburetion: Four Mikuni VM26SS carburetors Fuel Tank Capacity: 4.5 US gallons (17 liters) Lubrication System Oil Capacity: 3.8 US quarts (3.6 liters) with filter change. Oil Type: Yamaha recommends SAE 10W-40 or 20W-40 API SE type motor oil. 🔧 Transmission Standard Type: 5-speed constant mesh Features Drive Type: Shaft drive Clutch Type: Wet, multiple disc, cable-operated 📐 Dimensions Exterior Length: Approximately 90.7 inches (2305 mm) Width: Approximately 33.3 inches (845 mm) Height: Approximately 46.1 inches (1170 mm) Weights Dry Weight: Approximately 538 lbs (244 kg) Wet Weight: Approximately 580 lbs (263 kg) (estimated with fluids) Wheelbase Wheelbase: Approximately 59.1 inches (1500 mm) Ground Clearance: Approximately 5.5 inches (140 mm) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety testing standards were less standardized in 1982). Active Features Braking System: Dual front disc brakes, single rear disc brake. Passive Features Lighting: Halogen headlight, taillight, turn signals. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, odometer, trip meter, fuel gauge, and indicator lights. Connectivity Connectivity Features: N/A (No electronic connectivity features). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 miles (4,800 km) or 6 months, whichever comes first. Spark Plug Inspection: Every 6,000 miles (9,600 km). Air Filter Cleaning: Every 3,000 miles (4,800 km) or as needed based on conditions. Brake Fluid Flush: Every 12,000 miles (19,200 km) or 24 months. Fluid Specifications Engine Oil Viscosity: SAE 10W-40 or 20W-40 (API SE classification recommended). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Final Drive Oil:...
Comprehensive: Covers everything from basic maintenance and adjustments to complete engine and component overhauls. Suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All versions of Windows, Mac, iOS, Android, etc. (requires PDF reader).
Print Quality
Printability:
Yes, pages are printable.
Illustration Quality:
Detailed illustrations, exploded diagrams, drawings, and photos.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, DOHC inline-four
Displacement:
1097 cc (67.0 cu in)
Bore X Stroke:
74.5 mm x 63.8 mm (2.93 in x 2.51 in)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 85-90 HP @ 7500 RPM (claimed manufacturer output)
Torque:
Approximately 65-70 lb-ft @ 6000 RPM (claimed manufacturer output)
Fuel System
Carburetion:
Four Mikuni VM26SS carburetors
Fuel Tank Capacity:
4.5 US gallons (17 liters)
Lubrication System
Oil Capacity:
3.8 US quarts (3.6 liters) with filter change.
Oil Type:
Yamaha recommends SAE 10W-40 or 20W-40 API SE type motor oil.
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Drive Type:
Shaft drive
Clutch Type:
Wet, multiple disc, cable-operated
📐 Dimensions
Exterior
Length:
Approximately 90.7 inches (2305 mm)
Width:
Approximately 33.3 inches (845 mm)
Height:
Approximately 46.1 inches (1170 mm)
Weights
Dry Weight:
Approximately 538 lbs (244 kg)
Wet Weight:
Approximately 580 lbs (263 kg) (estimated with fluids)
Wheelbase
Wheelbase:
Approximately 59.1 inches (1500 mm)
Ground Clearance:
Approximately 5.5 inches (140 mm)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety testing standards were less standardized in 1982).
Active Features
Braking System:
Dual front disc brakes, single rear disc brake.
Passive Features
Lighting:
Halogen headlight, taillight, turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, odometer, trip meter, fuel gauge, and indicator lights.
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles (4,800 km) or 6 months, whichever comes first.
Spark Plug Inspection:
Every 6,000 miles (9,600 km).
Air Filter Cleaning:
Every 3,000 miles (4,800 km) or as needed based on conditions.
Brake Fluid Flush:
Every 12,000 miles (19,200 km) or 24 months.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 or 20W-40 (API SE classification recommended).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Final Drive Oil:
Yamaha recommends specific hypoid gear oil for the shaft drive, consult manual for exact specification and capacity.
Known Issues
Carburetor Issues:
Potential for carburetor synchronization drift, gumming if fuel is left sitting, and vacuum leaks from aging intake boots.
Electrical Issues:
Aging wiring harnesses can develop corrosion or breaks. Regulator/rectifier units can be a failure point. Starter motor brushes may wear.
Fuel System Issues:
Fuel tank rust can occur if left untreated, leading to debris in the fuel system.
Suspension Wear:
Fork seals may degrade over time, leading to leaks. Rear shock absorbers can lose damping effectiveness.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, built a reputation for reliable and performance-oriented motorcycles, leveraging its engineering expertise from musical instrument manufacturing.
Model Evolution
Xs Series:
The XJ1100 Maxim is a descendant of Yamaha's highly successful XS1100 series, which pioneered the large-displacement Japanese motorcycle market in the late 1970s and early 1980s, known for their powerful inline-four engines and shaft drive.
Production
Production Years:
The XJ1100 Maxim was produced from 1980 to 1983, with the 1982 model being a key iteration.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Impact:
The XS/XJ series was instrumental in solidifying Yamaha's position as a major player in the global motorcycle market, praised for its powerful inline-four engines and smooth shaft drive.
Ratings
Consumer Reviews Historical:
Generally well-regarded for its smooth power delivery, comfortable ride, and reliability for its era, although some found it heavy.