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BMW 633CSI 635CSI M6 Service Repair Manual 1983-1989

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: 6 Series (E24) Specific Models Covered: 633CSi, 635CSi, M6 Generation Generation Code: E24 Production Years Covered: 1983-1989 Codes Chassis Codes: E24 ๐Ÿ‘‹ Introduction Market Position Market Position: Luxury Grand Tourer (GT), high-performance coupe segment Competitive Analysis Competitive Analysis: Competed against other premium GTs of the era, offering a blend of performance, comfort, and advanced engineering. Key Features Key Features: Elegant design, powerful inline-six engines, sophisticated suspension, premium interior appointments, driver-focused cockpit. Manual Value Proposition Manual Value Proposition: Provides comprehensive, make/model/year-specific repair and maintenance information, empowering owners for DIY tasks. Manual Advantage Manual Advantage: Instant download availability, detailed diagrams, and expert-level coverage exceeding generic manuals. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Areas: All Workshop Repair Procedures, Electrical Diagrams, Service Procedures, Fluid Capacities Manual Type Manual Type: Service Repair Manual Language Language: ENGLISH Format Format: PDF (Instant Download) ๐Ÿ“– Manual Coverage Systems Covered Systems Covered: General Information, Lubrication, Fuel System, Engine (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Crankshaft/Primary Shaft), Clutch, Gearshift Linkage, Sub Transmission, Transmission, Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake System, Battery/Charging System, Ignition System, Electric Starter, Switches, Wiring, Bodywork Procedures Included Procedures Included: Re-wiring, Engine Rebuilding, Inspections, Adjustments, Maintenance, Troubleshooting, Repair Procedures Technical Depth Technical Depth: Comprehensive (from basic maintenance to complete engine rebuilds and advanced electrical diagnostics) ๐Ÿ“Š Manual Specifications File Format File Format: PDF Searchable Text: Implied by PDF format, likely searchable Print Quality Print Quality: High-resolution, suitable for printing pages or entire manual Binding Type Binding Type: Digital (N/A for printed) Paper Type Paper Type: Digital (N/A for printed) Usability Usability: Printable, Viewable on Screen, Zoom In/Out Functionality โš™๏ธ Engine Specifications Primary Engine 633Csi Engine Code: M30B32 Engine Type: Inline 6-cylinder, SOHC (Single Overhead Cam) Displacement: 3.2 Liters (3210 cc) Bore X Stroke: 92 mm x 90 mm Compression Ratio: 8.3:1 (approx.) Horsepower: 197 hp @ 5500 rpm (approx.) Torque: 285 Nm (210 lb-ft) @ 3500 rpm (approx.) Primary Engine 635Csi Engine Code: M30B34 Engine Type: Inline 6-cylinder, SOHC (Single Overhead Cam) Displacement: 3.4 Liters (3430 cc) Bore X Stroke: 92 mm x 86 mm Compression Ratio: 8.8:1 (approx.) Horsepower: 218 hp @ 5700 rpm (approx.) Torque: 304 Nm (224 lb-ft) @ 4000 rpm (approx.) M6 Engine Code: S38B35 Engine Type: Inline 6-cylinder, DOHC (Double Overhead Cam), 24 Valves Displacement: 3.5 Liters (3453 cc) Bore X Stroke: 93.4 mm x 84 mm Compression Ratio: 10.5:1 Horsepower: 256 hp @ 6500 rpm (DIN) Torque: 330 Nm (243 lb-ft) @ 5000 rpm (DIN) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection (depending on model and year) ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed manual (Getrag 265) Optional Transmission Type: 3-speed automatic (ZF 4HP22) Features Clutch: Hydraulically operated single dry plate clutch Final Drive: Limited-slip differential (optional/standard on some models) ๐Ÿ“ Dimensions Exterior Length Value: 4750 mm (187.0 in) Exterior Width Value: 1720 mm (67.7 in) Exterior Height Value: 1380 mm (54.3 in) Wheelbase Value: 2775 mm (109.3 in) Weights Curb Weight: Approx. 1550-1650 kg (3417-3638 lbs) depending on configuration ๐Ÿ›ก๏ธ Safety Features Ratings Ratings: NHTSA/Euro NCAP ratings from this era are not directly comparable to modern standards; focus on chassis rigidity and passive safety features of the time. Active Features Active Features: Anti-lock Braking System (ABS) - typically optional or standard on later models Passive Features Passive Features: Reinforced body structure, crumple zones, seatbelts, padded dashboard ๐Ÿ’ก Technology Features Infotainment Infotainment: Basic AM/FM radio with cassette player, optional premium sound system. Driver Assistance Driver Assistance: ABS (optional/late model), power steering. Connectivity Connectivity: Analog systems only, no modern digital connectivity. Comfort Features Comfort Features: Power windows, power mirrors, air conditioning, cruise control, central locking, leather upholstery, supportive seats. ๐Ÿ”ง Maintenance Service Intervals Engine Oil Interval: Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, whichever comes first Service Intervals Oil Filter Interval: Replace with every oil change Service Intervals Spark Plugs Interval: Every 30,000 - 50,000 miles (48,000 - 80,000 km), depending on plug type Fluid Specifications Engine Oil Specification: SAE 15W-40 or 20W-50 API SG (check owner's manual for precise recommendations based on climate) Fluid Specifications Coolant Specification: BMW Blue Antifreeze/Coolant (50/50 mix with distilled water) Fluid Specifications Brake Fluid Specification: DOT 3 or DOT 4 brake fluid Fluid Specifications Transmission Fluid Auto Specification: Dexron II or Dexron III ATF (Automatic Transmission Fluid) Fluid Specifications Differential Fluid Specification: SAE 75W-90 GL-5 gear oil Known Issues Known Issues: Rust (wheel arches, rocker panels, jacking points), aging rubber seals and hoses, potential head gasket leaks, fuel injector issues, ABS sensor failures, wear on suspension bushings, transmission synchro wear (manual). ๐Ÿ“š Vehicle History Brand Heritage Brand Heritage: BMW's reputation for building sporting sedans and coupes with exceptional engineering and driving dynamics. Model Evolution Model Evolution: The E24 6 Series replaced the E9 Coupe and served as BMW's flagship coupe, evolving from the...
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BMW 633CSI 635CSI M6 Service Repair Manual 1983-1989
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
6 Series (E24)
Specific Models Covered:
633CSi, 635CSi, M6
Generation
Generation Code:
E24
Production Years Covered:
1983-1989
Codes
Chassis Codes:
E24
๐Ÿ‘‹ Introduction
Market Position
Market Position:
Luxury Grand Tourer (GT), high-performance coupe segment
Competitive Analysis
Competitive Analysis:
Competed against other premium GTs of the era, offering a blend of performance, comfort, and advanced engineering.
Key Features
Key Features:
Elegant design, powerful inline-six engines, sophisticated suspension, premium interior appointments, driver-focused cockpit.
Manual Value Proposition
Manual Value Proposition:
Provides comprehensive, make/model/year-specific repair and maintenance information, empowering owners for DIY tasks.
Manual Advantage
Manual Advantage:
Instant download availability, detailed diagrams, and expert-level coverage exceeding generic manuals.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Areas:
All Workshop Repair Procedures, Electrical Diagrams, Service Procedures, Fluid Capacities
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
ENGLISH
Format
Format:
PDF (Instant Download)
๐Ÿ“– Manual Coverage
Systems Covered
Systems Covered:
General Information, Lubrication, Fuel System, Engine (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Crankshaft/Primary Shaft), Clutch, Gearshift Linkage, Sub Transmission, Transmission, Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake System, Battery/Charging System, Ignition System, Electric Starter, Switches, Wiring, Bodywork
Procedures Included
Procedures Included:
Re-wiring, Engine Rebuilding, Inspections, Adjustments, Maintenance, Troubleshooting, Repair Procedures
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and advanced electrical diagnostics)
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Implied by PDF format, likely searchable
Print Quality
Print Quality:
High-resolution, suitable for printing pages or entire manual
Binding Type
Binding Type:
Digital (N/A for printed)
Paper Type
Paper Type:
Digital (N/A for printed)
Usability
Usability:
Printable, Viewable on Screen, Zoom In/Out Functionality
โš™๏ธ Engine Specifications
Primary Engine 633Csi
Engine Code:
M30B32
Engine Type:
Inline 6-cylinder, SOHC (Single Overhead Cam)
Displacement:
3.2 Liters (3210 cc)
Bore X Stroke:
92 mm x 90 mm
Compression Ratio:
8.3:1 (approx.)
Horsepower:
197 hp @ 5500 rpm (approx.)
Torque:
285 Nm (210 lb-ft) @ 3500 rpm (approx.)
Primary Engine 635Csi
Engine Code:
M30B34
Engine Type:
Inline 6-cylinder, SOHC (Single Overhead Cam)
Displacement:
3.4 Liters (3430 cc)
Bore X Stroke:
92 mm x 86 mm
Compression Ratio:
8.8:1 (approx.)
Horsepower:
218 hp @ 5700 rpm (approx.)
Torque:
304 Nm (224 lb-ft) @ 4000 rpm (approx.)
M6
Engine Code:
S38B35
Engine Type:
Inline 6-cylinder, DOHC (Double Overhead Cam), 24 Valves
Displacement:
3.5 Liters (3453 cc)
Bore X Stroke:
93.4 mm x 84 mm
Compression Ratio:
10.5:1
Horsepower:
256 hp @ 6500 rpm (DIN)
Torque:
330 Nm (243 lb-ft) @ 5000 rpm (DIN)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection (depending on model and year)
๐Ÿ”ง Transmission
Standard Transmission
Type:
5-speed manual (Getrag 265)
Optional Transmission
Type:
3-speed automatic (ZF 4HP22)
Features
Clutch:
Hydraulically operated single dry plate clutch
Final Drive:
Limited-slip differential (optional/standard on some models)
๐Ÿ“ Dimensions
Exterior Length
Value:
4750 mm (187.0 in)
Exterior Width
Value:
1720 mm (67.7 in)
Exterior Height
Value:
1380 mm (54.3 in)
Wheelbase
Value:
2775 mm (109.3 in)
Weights
Curb Weight:
Approx. 1550-1650 kg (3417-3638 lbs) depending on configuration
๐Ÿ›ก๏ธ Safety Features
Ratings
Ratings:
NHTSA/Euro NCAP ratings from this era are not directly comparable to modern standards; focus on chassis rigidity and passive safety features of the time.
Active Features
Active Features:
Anti-lock Braking System (ABS) - typically optional or standard on later models
Passive Features
Passive Features:
Reinforced body structure, crumple zones, seatbelts, padded dashboard
๐Ÿ’ก Technology Features
Infotainment
Infotainment:
Basic AM/FM radio with cassette player, optional premium sound system.
Driver Assistance
Driver Assistance:
ABS (optional/late model), power steering.
Connectivity
Connectivity:
Analog systems only, no modern digital connectivity.
Comfort Features
Comfort Features:
Power windows, power mirrors, air conditioning, cruise control, central locking, leather upholstery, supportive seats.
๐Ÿ”ง Maintenance
Service Intervals Engine Oil
Interval:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, whichever comes first
Service Intervals Oil Filter
Interval:
Replace with every oil change
Service Intervals Spark Plugs
Interval:
Every 30,000 - 50,000 miles (48,000 - 80,000 km), depending on plug type
Fluid Specifications Engine Oil
Specification:
SAE 15W-40 or 20W-50 API SG (check owner's manual for precise recommendations based on climate)
Fluid Specifications Coolant
Specification:
BMW Blue Antifreeze/Coolant (50/50 mix with distilled water)
Fluid Specifications Brake Fluid
Specification:
DOT 3 or DOT 4 brake fluid
Fluid Specifications Transmission Fluid Auto
Specification:
Dexron II or Dexron III ATF (Automatic Transmission Fluid)
Fluid Specifications Differential Fluid
Specification:
SAE 75W-90 GL-5 gear oil
Known Issues
Known Issues:
Rust (wheel arches, rocker panels, jacking points), aging rubber seals and hoses, potential head gasket leaks, fuel injector issues, ABS sensor failures, wear on suspension bushings, transmission synchro wear (manual).
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
BMW's reputation for building sporting sedans and coupes with exceptional engineering and driving dynamics.
Model Evolution
Model Evolution:
The E24 6 Series replaced the E9 Coupe and served as BMW's flagship coupe, evolving from the 630CS to the more potent 633CSi, 635CSi, and the high-performance M6.
Production
Production Period:
1976-1989
Production Locations
Production Locations:
Dingolfing, Germany
๐Ÿ† Awards & Recognition
Recognitions
Recognitions:
The E24 6 Series was well-regarded for its styling and performance, often featured in automotive publications for its GT capabilities. Specific awards are not readily available for this era but it was a highly respected model.
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