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Volkswagen VW Golf 2 1984-1989 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Volkswagen Model: Golf Mk2 Generation: Mk2 Production Years Covered: 1984-1989 Codes Chassis Code: Type 19 👋 Introduction Market Position Segment: Compact car, hatchback Competitive Analysis Key Competitors: Ford Escort, Opel Kadett, Peugeot 309, Honda Civic, Toyota Corolla Key Features Design Philosophy: Solid build quality, practical design, driver-oriented feel Popularity: Globally popular, known for its robustness and driving dynamics Manual Value Diy Support: Empowers DIY mechanics and home enthusiasts with factory-level repair data Professional Use: Valuable resource for independent repair shops and professional technicians 📋 Manual Details Coverage Areas Model Years: 1984, 1985, 1986, 1987, 1988, 1989 Page Count Total Pages: 268 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: All engine variants and systems (detailed in Engine Specs) Transmission: Manual and Automatic transmissions Drivetrain: Front-wheel drive (FWD) and optional Syncro all-wheel drive (AWD) Suspension: Front and Rear suspension systems Brakes: Brake system components, ABS (if equipped) Steering: Steering gear, power steering system Electrical: 12V electrical system, battery, charging system, ignition, lighting, instruments, fuses, relays Bodywork: Exterior body panels, interior trim, doors, windows, seats Climate Control: Heating and ventilation system Fuel System: Fuel tank, fuel pump, fuel injection (EFI) / Carburetor systems Cooling System: Radiator, coolant, thermostat, water pump Exhaust System: Exhaust manifold, catalytic converter, muffler HVAC: Air conditioning system (if equipped) Safety Systems: Seatbelts, airbag systems (if equipped) Procedures Included Maintenance: Routine maintenance, scheduled service, fluid changes, filter replacements Troubleshooting: Diagnosis of common problems, fault finding charts Repair: Component repair and replacement procedures Installation: Installation of new or rebuilt components Disassembly: Step-by-step disassembly of all major vehicle systems Assembly: Step-by-step assembly of all major vehicle systems Adjustments: Precise adjustments for engine, brakes, suspension, etc. Diagnostics: Diagnostic procedures for electrical and mechanical systems Technical Depth Depth: Comprehensive, from basic maintenance to full engine/transmission rebuilds Illustrations Diagrams: Detailed pictorial diagrams, exploded views, schematics, and photos Special Tools Tool References: Includes specific VW special tool numbers and usage illustrations Specifications Torque Values: Comprehensive torque specifications for all fasteners Wear Limits: Detailed wear limits for critical components Safety Precautions: Extensive safety precautions, DANGER, CAUTION, and NOTE remarks 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable pages Readability: Zoomable and readable on various devices Binding Type Binding: Digital (Instant Download PDF) Paper Type Paper Type Equivalent: N/A (Digital Format) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Family: VW EA827 (later variations known as Golf/Passat engine family) Engine Variants Displacement Options: 1.3L (CU, EP, EV), 1.6L (EZ, HN, PN, RF, JP, FP, JN, ME), 1.8L (EV, GU, RP, RH, PB, GX, RV, PL, KR), 2.0L (DF, FD) Performance Horsepower Range: Approximately 55 HP (1.3L) to 139 HP (1.8L 16V GTI/G60) Torque Range: Varies significantly with engine variant Fuel System Injection Carburetion: Carbureted (e.g., Pierburg, Solex) on base models, Electronic Fuel Injection (EFI) on higher trims and later models (e.g., Digifant) Engine Features Configuration: Inline-four cylinder, front-mounted, transverse Valvetrain: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) for 16V engines Cooling: Liquid-cooled 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed manual transaxle Optional Transmission Type: 3-speed or 4-speed automatic transaxle Features Drive Layout: Front-Wheel Drive (FWD) standard; Optional Syncro All-Wheel Drive (AWD) 📐 Dimensions Exterior Length: Approx. 3985 mm (157 in) Width: Approx. 1675 mm (66 in) Height: Approx. 1415 mm (55.7 in) Wheelbase: Approx. 2400 mm (94.5 in) Weights Curb Weight: Approx. 900-1100 kg (1984-2425 lbs) depending on engine and equipment 🛡️ Safety Features Ratings Crash Test Performance: Variable by region and specific year; Euro NCAP not established during this period. Known for solid structural integrity. Active Features ABS: Optional on some models, particularly later years Traction Control: Rarely available, not a common feature Passive Features Airbags: Driver airbag became available as an option in later model years (late 1980s). Seatbelts: Standard front seatbelts, optional rear seatbelts 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, often with optional premium sound systems. Driver Assistance Cruise Control: Optional on some higher-trim models. Connectivity Connectivity Options: Limited by era; primarily basic electrical systems. No Bluetooth or USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Timing Belt Replacement: Critical for most engines; typically every 40,000-60,000 miles (60,000-100,000 km). Fluid Specifications Engine Oil: API SF/SG or ACEA A1/A2. Viscosity typically 10W-40 or 15W-40, but consult specific engine recommendations. Coolant: G11 (Blue) or equivalent ethylene glycol-based coolant mixed 50/50 with distilled water. Brake Fluid: DOT 3 or DOT 4. Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Automatic: VW G 000 901 or equivalent ATF (e.g., Dexron II/III). Known Issues Common Problems: Cooling system leaks (radiator,...
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Volkswagen VW Golf 2 1984-1989 Workshop Service Repair ManualVolkswagen VW Golf 2 1984-1989 Workshop Service Repair ManualVolkswagen VW Golf 2 1984-1989 Workshop Service Repair ManualVolkswagen VW Golf 2 1984-1989 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Volkswagen
Model:
Golf Mk2
Generation:
Mk2
Production Years Covered:
1984-1989
Codes
Chassis Code:
Type 19
👋 Introduction
Market Position
Segment:
Compact car, hatchback
Competitive Analysis
Key Competitors:
Ford Escort, Opel Kadett, Peugeot 309, Honda Civic, Toyota Corolla
Key Features
Design Philosophy:
Solid build quality, practical design, driver-oriented feel
Popularity:
Globally popular, known for its robustness and driving dynamics
Manual Value
Diy Support:
Empowers DIY mechanics and home enthusiasts with factory-level repair data
Professional Use:
Valuable resource for independent repair shops and professional technicians
📋 Manual Details
Coverage Areas
Model Years:
1984, 1985, 1986, 1987, 1988, 1989
Page Count
Total Pages:
268
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All engine variants and systems (detailed in Engine Specs)
Transmission:
Manual and Automatic transmissions
Drivetrain:
Front-wheel drive (FWD) and optional Syncro all-wheel drive (AWD)
Suspension:
Front and Rear suspension systems
Brakes:
Brake system components, ABS (if equipped)
Steering:
Steering gear, power steering system
Electrical:
12V electrical system, battery, charging system, ignition, lighting, instruments, fuses, relays
Bodywork:
Exterior body panels, interior trim, doors, windows, seats
Climate Control:
Heating and ventilation system
Fuel System:
Fuel tank, fuel pump, fuel injection (EFI) / Carburetor systems
Cooling System:
Radiator, coolant, thermostat, water pump
Exhaust System:
Exhaust manifold, catalytic converter, muffler
HVAC:
Air conditioning system (if equipped)
Safety Systems:
Seatbelts, airbag systems (if equipped)
Procedures Included
Maintenance:
Routine maintenance, scheduled service, fluid changes, filter replacements
Troubleshooting:
Diagnosis of common problems, fault finding charts
Repair:
Component repair and replacement procedures
Installation:
Installation of new or rebuilt components
Disassembly:
Step-by-step disassembly of all major vehicle systems
Assembly:
Step-by-step assembly of all major vehicle systems
Adjustments:
Precise adjustments for engine, brakes, suspension, etc.
Diagnostics:
Diagnostic procedures for electrical and mechanical systems
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine/transmission rebuilds
Illustrations
Diagrams:
Detailed pictorial diagrams, exploded views, schematics, and photos
Special Tools
Tool References:
Includes specific VW special tool numbers and usage illustrations
Specifications
Torque Values:
Comprehensive torque specifications for all fasteners
Wear Limits:
Detailed wear limits for critical components
Safety
Precautions:
Extensive safety precautions, DANGER, CAUTION, and NOTE remarks
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable pages
Readability:
Zoomable and readable on various devices
Binding Type
Binding:
Digital (Instant Download PDF)
Paper Type
Paper Type Equivalent:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
VW EA827 (later variations known as Golf/Passat engine family)
Engine Variants
Displacement Options:
1.3L (CU, EP, EV), 1.6L (EZ, HN, PN, RF, JP, FP, JN, ME), 1.8L (EV, GU, RP, RH, PB, GX, RV, PL, KR), 2.0L (DF, FD)
Performance
Horsepower Range:
Approximately 55 HP (1.3L) to 139 HP (1.8L 16V GTI/G60)
Torque Range:
Varies significantly with engine variant
Fuel System
Injection Carburetion:
Carbureted (e.g., Pierburg, Solex) on base models, Electronic Fuel Injection (EFI) on higher trims and later models (e.g., Digifant)
Engine Features
Configuration:
Inline-four cylinder, front-mounted, transverse
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) for 16V engines
Cooling:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
4-speed or 5-speed manual transaxle
Optional
Transmission Type:
3-speed or 4-speed automatic transaxle
Features
Drive Layout:
Front-Wheel Drive (FWD) standard; Optional Syncro All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
Approx. 3985 mm (157 in)
Width:
Approx. 1675 mm (66 in)
Height:
Approx. 1415 mm (55.7 in)
Wheelbase:
Approx. 2400 mm (94.5 in)
Weights
Curb Weight:
Approx. 900-1100 kg (1984-2425 lbs) depending on engine and equipment
🛡️ Safety Features
Ratings
Crash Test Performance:
Variable by region and specific year; Euro NCAP not established during this period. Known for solid structural integrity.
Active Features
ABS:
Optional on some models, particularly later years
Traction Control:
Rarely available, not a common feature
Passive Features
Airbags:
Driver airbag became available as an option in later model years (late 1980s).
Seatbelts:
Standard front seatbelts, optional rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, often with optional premium sound systems.
Driver Assistance
Cruise Control:
Optional on some higher-trim models.
Connectivity
Connectivity Options:
Limited by era; primarily basic electrical systems. No Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.
Timing Belt Replacement:
Critical for most engines; typically every 40,000-60,000 miles (60,000-100,000 km).
Fluid Specifications
Engine Oil:
API SF/SG or ACEA A1/A2. Viscosity typically 10W-40 or 15W-40, but consult specific engine recommendations.
Coolant:
G11 (Blue) or equivalent ethylene glycol-based coolant mixed 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
VW G 000 901 or equivalent ATF (e.g., Dexron II/III).
Known Issues
Common Problems:
Cooling system leaks (radiator, hoses, water pump), electrical gremlins (especially older wiring), carburation issues, starter motor problems, suspension wear (bushings, ball joints).
Rust:
Prone to rust in common areas like wheel arches, sills, and tailgate, especially in humid climates.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Volkswagen's reputation for robust engineering and practical, reliable vehicles.
Model Evolution
Mk2 Development:
Built on the success of the Mk1 Golf, featuring improved aerodynamics, increased interior space, and enhanced safety features.
Design Updates:
Facelifted in 1988 with revised bumpers, grille, and interior trim.
Production
Manufacturing Locations:
Primarily Wolfsburg, Germany, but also produced in other VW plants globally.
Total Production Volume:
Millions of units worldwide.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Consistently ranked as one of the best cars of its era for practicality, build quality, and driving enjoyment.
Ratings
Consumer Reports Mentions:
Often praised for reliability and value in contemporary reviews.
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