Audi 100 Workshop Service And Repair Manual 1984

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🏷️ Basic Information Identification Make: Audi Model: 100 Year: 1984 Codes Chassis Code: Type 443 👋 Introduction Market Position Vehicle Segment: Executive mid-size sedan/wagon, positioned as a premium European offering. Competitive Analysis Key Competitors: BMW 5 Series, Mercedes-Benz W124 E-Class, Volvo 740/760, Saab 9000. Key Features Engineering Philosophy: Audi's Quattro all-wheel-drive system (optional), aerodynamic design, sophisticated suspension, and high-quality interior. Manual Advantage: Direct, no-frills digital access to factory-level repair information, crucial for maintaining these technically advanced vehicles of the era. 📋 Manual Details Coverage Areas Manual Type: Workshop Service and Repair Manual Language: English Format: PDF Page Count: Estimated 500-800 pages (typical for comprehensive workshop manuals of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair procedures for all engine variants. Engine Electrical: Ignition system, fuel injection system (Bosch CIS-Jetronic/KE-Jetronic), starting system, charging system, sensors, and ECU diagnostics. Transmission Manual: Repair and overhaul of 4-speed and 5-speed manual transmissions. Transmission Automatic: Repair and overhaul of ZF 3-speed and 4-speed automatic transmissions (e.g., 4HP22). Drivetrain And Axles: Front-wheel drive system, rear differential, driveshafts, CV joints, and wheel bearings. Suspension System: Front MacPherson struts, rear semi-independent trailing arm suspension, shock absorbers, springs, bushings, and alignment procedures. Steering System: Power steering system, steering rack, tie rods, and steering column. Braking System: Hydraulic system, brake fluid, master cylinder, brake boosters (vacuum), front disc brakes (solid/ventilated), rear drum/disc brakes, and parking brake. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, and Bosch K-Jetronic/KE-Jetronic fuel injection components. Cooling System: Radiator, coolant hoses, thermostat, water pump, cooling fan, and heater core. Exhaust System: Exhaust manifold, catalytic converter (if applicable for market), mufflers, and exhaust pipe replacement. Climate Control: Heating and ventilation system (HVAC), air conditioning system (if equipped), controls, blower motor, and refrigerant handling. Electrical System Chassis: Lighting system (headlights, taillights, interior), horn, wipers, washer system, central locking, power windows, and instrument cluster. Body And Chassis: Corrosion protection and basic structural repair guidelines. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt inspections. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting charts. Component Overhaul: Detailed step-by-step instructions for rebuilding engines, transmissions, steering racks, and brake calipers. Alignment And Suspension: Wheel alignment specifications and procedures, suspension component replacement. Electrical Diagnostics: Wiring diagrams, component testing, and troubleshooting logic for the entire electrical system. Fuel Injection Tuning: Adjustment and recalibration procedures for K-Jetronic/KE-Jetronic systems, including idle speed, CO mixture (where adjustable), and idle stability. Body Repair Minor: Removal and installation of trim, panels, and glass; minor dent repair guidance. Technical Depth Diagnostic Capabilities: Comprehensive diagnostic trees and fault code interpretation (for ECUs present in '84 models). Repair Complexity: Suitable for professional mechanics and skilled DIY enthusiasts, covering everything from basic tune-ups to complete engine and transmission rebuilds. Torque Specifications: Extensive list of torque specifications for all critical fasteners. Tolerances And Clearances: Detailed specifications for engine component clearances, bearing tolerances, and other critical measurements. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality: High-resolution scans, suitable for printing individual pages or the entire document. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Codes Gasoline: JN, KX, NP, RU (5-cylinder 2.2L); WC (4-cylinder 1.8L, less common in some markets). Engine Type Gasoline: Inline-5 cylinder, naturally aspirated and turbocharged (e.g., 2.2L Turbocharged). Displacement: 1781cc (1.8L), 2144cc (2.2L). Performance Horsepower 2.2L Na: Approximately 136 PS (134 hp) @ 5700 rpm. Horsepower 2.2L Turbo: Approximately 165 PS (163 hp) @ 5500 rpm. Torque 2.2L Na: Approximately 18.8 kg⋅m (185 Nm / 136 lb-ft) @ 3500 rpm. Torque 2.2L Turbo: Approximately 24.0 kg⋅m (235 Nm / 174 lb-ft) @ 3500 rpm. Fuel System Fuel Delivery: Bosch K-Jetronic or KE-Jetronic (CIS-E) continuous injection system. Fuel Type: Unleaded gasoline (Octane rating varies by market, typically 95 RON). 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (e.g., Getrag). Optional Optional Transmission: ZF 3-speed or 4-speed automatic transmission (e.g., 4HP22). Features Drivetrain Options: Front-wheel drive (FWD) standard, Quattro all-wheel drive (AWD) optional on many variants. Automatic Transmission Features: Lock-up torque converter for improved efficiency, sport/economy modes on some 4-speed units. 📐 Dimensions Exterior Wheelbase: Approximately 2610 mm (102.8 inches). Length: Approximately 4770 mm (187.8 inches). Width: Approximately 1770 mm (69.7 inches). Height: Approximately 1420 mm (55.9 inches). Weights Curb Weight: Ranging from approximately 1250 kg (2756 lbs) to 1450 kg (3197 lbs) depending on engine and equipment. 🛡️ Safety Features Ratings Crash Test Data: No comprehensive standardized crash test data readily available for this specific model year from organizations like NHTSA or Euro NCAP as conducted today. Relied on internal Audi engineering and market-specific regulations. Active Features Braking System: Power-assisted hydraulic brakes, front ventilated discs, rear drums or...

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Sku: 91349

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Tags: 100 1984 Audi Car

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

Type 443

👋 Introduction

Market Position

Vehicle Segment:

Executive mid-size sedan/wagon, positioned as a premium European offering.

Competitive Analysis

Key Competitors:

BMW 5 Series, Mercedes-Benz W124 E-Class, Volvo 740/760, Saab 9000.

Key Features

Engineering Philosophy:

Audi's Quattro all-wheel-drive system (optional), aerodynamic design, sophisticated suspension, and high-quality interior.

Manual Advantage:

Direct, no-frills digital access to factory-level repair information, crucial for maintaining these technically advanced vehicles of the era.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service and Repair Manual

Language:

English

Format:

Page Count:

Estimated 500-800 pages (typical for comprehensive workshop manuals of this era)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair procedures for all engine variants.

Engine Electrical:

Ignition system, fuel injection system (Bosch CIS-Jetronic/KE-Jetronic), starting system, charging system, sensors, and ECU diagnostics.

Transmission Manual:

Repair and overhaul of 4-speed and 5-speed manual transmissions.

Transmission Automatic:

Repair and overhaul of ZF 3-speed and 4-speed automatic transmissions (e.g., 4HP22).

Drivetrain And Axles:

Front-wheel drive system, rear differential, driveshafts, CV joints, and wheel bearings.

Suspension System:

Front MacPherson struts, rear semi-independent trailing arm suspension, shock absorbers, springs, bushings, and alignment procedures.

Steering System:

Power steering system, steering rack, tie rods, and steering column.

Braking System:

Hydraulic system, brake fluid, master cylinder, brake boosters (vacuum), front disc brakes (solid/ventilated), rear drum/disc brakes, and parking brake.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, and Bosch K-Jetronic/KE-Jetronic fuel injection components.

Cooling System:

Radiator, coolant hoses, thermostat, water pump, cooling fan, and heater core.

Exhaust System:

Exhaust manifold, catalytic converter (if applicable for market), mufflers, and exhaust pipe replacement.

Climate Control:

Heating and ventilation system (HVAC), air conditioning system (if equipped), controls, blower motor, and refrigerant handling.

Electrical System Chassis:

Lighting system (headlights, taillights, interior), horn, wipers, washer system, central locking, power windows, and instrument cluster.

Body And Chassis:

Corrosion protection and basic structural repair guidelines.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt inspections.

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting charts.

Component Overhaul:

Detailed step-by-step instructions for rebuilding engines, transmissions, steering racks, and brake calipers.

Alignment And Suspension:

Wheel alignment specifications and procedures, suspension component replacement.

Electrical Diagnostics:

Wiring diagrams, component testing, and troubleshooting logic for the entire electrical system.

Fuel Injection Tuning:

Adjustment and recalibration procedures for K-Jetronic/KE-Jetronic systems, including idle speed, CO mixture (where adjustable), and idle stability.

Body Repair Minor:

Removal and installation of trim, panels, and glass; minor dent repair guidance.

Technical Depth

Diagnostic Capabilities:

Comprehensive diagnostic trees and fault code interpretation (for ECUs present in '84 models).

Repair Complexity:

Suitable for professional mechanics and skilled DIY enthusiasts, covering everything from basic tune-ups to complete engine and transmission rebuilds.

Torque Specifications:

Extensive list of torque specifications for all critical fasteners.

Tolerances And Clearances:

Detailed specifications for engine component clearances, bearing tolerances, and other critical measurements.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Print Quality:

High-resolution scans, suitable for printing individual pages or the entire document.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Codes Gasoline:

JN, KX, NP, RU (5-cylinder 2.2L); WC (4-cylinder 1.8L, less common in some markets).

Engine Type Gasoline:

Inline-5 cylinder, naturally aspirated and turbocharged (e.g., 2.2L Turbocharged).

Displacement:

1781cc (1.8L), 2144cc (2.2L).

Performance

Horsepower 2.2L Na:

Approximately 136 PS (134 hp) @ 5700 rpm.

Horsepower 2.2L Turbo:

Approximately 165 PS (163 hp) @ 5500 rpm.

Torque 2.2L Na:

Approximately 18.8 kg⋅m (185 Nm / 136 lb-ft) @ 3500 rpm.

Torque 2.2L Turbo:

Approximately 24.0 kg⋅m (235 Nm / 174 lb-ft) @ 3500 rpm.

Fuel System

Fuel Delivery:

Bosch K-Jetronic or KE-Jetronic (CIS-E) continuous injection system.

Fuel Type:

Unleaded gasoline (Octane rating varies by market, typically 95 RON).

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission (e.g., Getrag).

Optional

Optional Transmission:

ZF 3-speed or 4-speed automatic transmission (e.g., 4HP22).

Features

Drivetrain Options:

Front-wheel drive (FWD) standard, Quattro all-wheel drive (AWD) optional on many variants.

Automatic Transmission Features:

Lock-up torque converter for improved efficiency, sport/economy modes on some 4-speed units.

📐 Dimensions

Exterior

Wheelbase:

Approximately 2610 mm (102.8 inches).

Length:

Approximately 4770 mm (187.8 inches).

Width:

Approximately 1770 mm (69.7 inches).

Height:

Approximately 1420 mm (55.9 inches).

Weights

Curb Weight:

Ranging from approximately 1250 kg (2756 lbs) to 1450 kg (3197 lbs) depending on engine and equipment.

🛡️ Safety Features

Ratings

Crash Test Data:

No comprehensive standardized crash test data readily available for this specific model year from organizations like NHTSA or Euro NCAP as conducted today. Relied on internal Audi engineering and market-specific regulations.

Active Features

Braking System:

Power-assisted hydraulic brakes, front ventilated discs, rear drums or discs depending on model/market. Anti-lock Braking System (ABS) became available later in the generation or on specific higher trims/markets.

Passive Features

Restraints:

Three-point seat belts (front), two-point lap belts (rear), optional front seat belts with pre-tensioners (late models/markets). No airbags standard on early '84 models.

Body Structure:

Reinforced safety cage, crumple zones front and rear, side impact beams in doors.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM radio with cassette player. Speakers typically located in doors and rear parcel shelf. Upgradeable to modern aftermarket units.

Driver Assistance

Anti-lock Braking System (ABS) was optional on higher trims or later production models, often a 3-channel system.

Connectivity

Original Connectivity:

Limited to basic automotive electrical systems. No form of digital connectivity or integrated mobile phone systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 7,500 - 15,000 km (4,500 - 9,000 miles) or 6-12 months, depending on driving conditions and oil specification used.

Air Filter Replacement:

Every 15,000 - 30,000 km (9,000 - 18,000 miles).

Spark Plug Replacement:

Every 20,000 - 40,000 km (12,000 - 24,000 miles), depending on plug type.

Timing Belt Replacement:

Critical for 5-cylinder engines. Typically every 60,000 - 90,000 km (37,000 - 56,000 miles) or 4-5 years. Failure leads to catastrophic engine damage.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 or 15W-50 often recommended. Check manual for specific viscosity based on ambient temperature.

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Specific OAT or HOAT coolant not typically required for this era.

Brake Fluid Type:

DOT 3 or DOT 4 (check cap/reservoir for specification).

Transmission Fluid Manual:

GL-4 gear oil, SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron II or equivalent ATF (Automatic Transmission Fluid).

Known Issues

Electrical Gremlins:

Common issues include corroded ground points, failing relays, intermittent dashboard warnings, and faulty door lock actuators due to age and wiring degradation.

Fuel System K Jetronic:

Air flow sensor plate issues, failing warm-up regulator (WUR), clogged injectors, and vacuum leaks can cause rough idle, stalling, and poor performance.

Suspension Wear:

Worn control arm bushings, ball joints, and tie rod ends are common due to mileage and age, leading to vague steering and alignment issues.

Cooling System Leaks:

Degradation of rubber hoses, radiator core leaks, and water pump seal failure are prevalent.

Rust And Corrosion:

Areas like wheel arches, sills, and the underbody can be susceptible to rust, especially in regions with harsh winters and road salt.

📚 Vehicle History

Brand Heritage

Audi Brand History:

Audi, a German automotive manufacturer with roots dating back to the early 20th century, is known for its engineering prowess and innovative designs, particularly its pioneering of front-wheel drive and Quattro all-wheel drive systems.

Model Evolution

Audi 100 Generation:

This manual covers the 'Type 44' or 'C3' generation of the Audi 100, produced from 1982 to 1991. It represented a significant leap in aerodynamics and design for Audi.

Production

Production Location:

Primarily produced in Ingolstadt, Germany, and Neckarsulm, Germany. Also assembled in other locations worldwide.

🏆 Awards & Recognition

Recognitions

Aerodynamic Design Award:

The C3 Audi 100 was lauded for its exceptionally low drag coefficient (Cd of around 0.30 for sedan), setting a benchmark for its time and winning design awards for its advanced aerodynamic styling.

Quattro System Impact:

The introduction of the Quattro system significantly boosted Audi's reputation for performance and handling, particularly in motorsport and adverse weather conditions, influencing subsequent models.