PEUGEOT 309 Workshop Repair Manual All 1985-1997 ModelS COVERED
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๐ท๏ธ Basic Information Identification Make: Peugeot Model: 309 Product Name: PEUGEOT 309 Workshop Repair Manual Covered Years: 1985-1997 Codes Internal Product Code: PRG309WRM1985-1997 ๐ Introduction Market Position Vehicle Segment: Compact family hatchback/saloon Target Audience: DIY enthusiasts, independent repair shops, professional mechanics working on the Peugeot 309. Competitive Analysis Key Competitors At Launch: Ford Escort, Volkswagen Golf, Vauxhall/Opel Astra, Renault 19, Fiat Tipo. Key Features Manual Selling Points: Instant download, comprehensive coverage, clear diagrams, step-by-step instructions, PC/Mac compatibility. Vehicle Design Philosophy: A blend of practicality, comfort, and engaging driving dynamics, often featuring PSA's robust engineering. ๐ Manual Details Coverage Areas Vehicle Regions: Global (primarily Europe) Page Count Estimated Page Count: Likely 500-1500+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF ๐ Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, cooling system, exhaust system, ignition system, lubrication system Drivetrain: Manual and automatic transmission service, clutch system, driveshafts, differential Chassis: Suspension (front and rear), steering system, braking system (hydraulic and mechanical components) Electrical: Full vehicle electrical system, wiring diagrams, lighting, instrumentation, starter, alternator, battery, fuse/relay identification Bodywork: Body panel removal and installation, interior trim, glass replacement, sealant application, corrosion protection Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, fluid level checks and top-ups, belt inspection and replacement Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting charts Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation Overhaul: Detailed procedures for engine, transmission, and other major component rebuilds Adjustments: Carburetor adjustment, ignition timing, valve clearance adjustment, brake adjustment, parking brake adjustment Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic maintenance to complex component overhauls and diagnostics. Diagnostic Level: Includes diagnostic flowcharts, component testing procedures, and specifications for electrical testing. Diagrams And Illustrations: Extensive use of exploded views, wiring diagrams, and schematic illustrations for clarity. ๐ Manual Specifications File Format File Type: Portable Document Format (PDF) Compatibility: Compatible with PC and Mac operating systems (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.) Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Printability: Designed for printing individual pages or sections as needed. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Variants Covered: Likely covers various petrol and diesel engines including 1.1L, 1.3L, 1.4L, 1.6L, 1.9L (and GTI variants). Engine Code Example Xu: XU5M (1.6L), XU9J2 (1.9L GTI), XUD7 (1.8L Diesel) Performance Power Output Range: Approximately 55 hp (1.1L) to 130 hp (1.9 GTI). Torque Output Range: Approximately 80 Nm (1.1L) to 160 Nm (1.9 GTI). Fuel System Fuel Delivery: Carburetor (Solex, Weber) or Bosch K-Jetronic/Jetronic fuel injection, depending on engine and market. Fuel Type: Unleaded petrol (95 RON minimum), Diesel ๐ง Transmission Standard Manual Transmission: 5-speed manual gearbox (e.g., Peugeot/Renault alliance type). Optional Automatic Transmission: Optional 3-speed or 4-speed automatic transmission (likely ZF or Peugeot unit). Features Gear Ratios: Specific gear ratios would be detailed within the manual for each engine/transmission combination. Transmission Fluid Spec: Likely specifications for ATF Dextron II or equivalent for automatic transmissions, and specific gear oil for manuals. ๐ Dimensions Exterior Length: Approx. 4050-4150 mm (hatchback), 4260-4360 mm (saloon/estate) Width: Approx. 1650-1680 mm Height: Approx. 1350-1420 mm Weights Curb Weight: Approx. 950-1150 kg, depending on engine and body style. Gross Vehicle Weight: Varies by model, typically around 1500-1650 kg. ๐ก๏ธ Safety Features Ratings Crash Test Results: Limited data available for early Euro NCAP tests for this era, but generally considered a safe car for its time. Manual would cover structural integrity and safety system checks. Active Features Braking System: Disc front, drum rear (larger engines/GTI may have 4-wheel discs). ABS optional on later models. Suspension Stability: Independent front suspension (MacPherson struts), torsion beam rear axle (hatchback) or trailing arm (saloon/estate). Passive Features Seatbelts: Standard 3-point seatbelts, possibly with pre-tensioners on later models. Body Structure: Reinforced safety cage, energy-absorbing crumple zones. ๐ก Technology Features Infotainment Radio Options: Factory fitted radio/cassette players, often with basic features. Aftermarket upgrades common. Driver Assistance Driver Aids Availability: ABS was an option on higher trims and later models. No advanced driver-assistance systems like adaptive cruise control or lane keeping assist. Connectivity Connectivity Features: Limited to basic audio input if equipped with an external auxiliary input on the radio. ๐ง Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles or 12 months, whichever comes first (dependent on oil type). Timing Belt Replacement: Critical for interference engines (e.g., XU series), typically every 60,000 - 70,000 miles or 5 years. Spark Plug Replacement: Varies by plug type, usually 20,000 - 30,000 miles for standard plugs. Fluid Specifications Engine Oil Specification: Likely API SG/SH or ACEA A1/A2/A3, viscosity grade 10W-40 or 15W-40, or 5W-40 synthetic. Coolant Specification: Ethylene glycol-based antifreeze with corrosion inhibitors,...
Optional 3-speed or 4-speed automatic transmission (likely ZF or Peugeot unit).
Features
Gear Ratios:
Specific gear ratios would be detailed within the manual for each engine/transmission combination.
Transmission Fluid Spec:
Likely specifications for ATF Dextron II or equivalent for automatic transmissions, and specific gear oil for manuals.
๐ Dimensions
Exterior
Length:
Approx. 4050-4150 mm (hatchback), 4260-4360 mm (saloon/estate)
Width:
Approx. 1650-1680 mm
Height:
Approx. 1350-1420 mm
Weights
Curb Weight:
Approx. 950-1150 kg, depending on engine and body style.
Gross Vehicle Weight:
Varies by model, typically around 1500-1650 kg.
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Limited data available for early Euro NCAP tests for this era, but generally considered a safe car for its time. Manual would cover structural integrity and safety system checks.
Active Features
Braking System:
Disc front, drum rear (larger engines/GTI may have 4-wheel discs). ABS optional on later models.
Suspension Stability:
Independent front suspension (MacPherson struts), torsion beam rear axle (hatchback) or trailing arm (saloon/estate).
Passive Features
Seatbelts:
Standard 3-point seatbelts, possibly with pre-tensioners on later models.