The FZ600, produced from 1986 to 1988, represents a significant offering in the sportbike segment of its era. Powered by a 598 cc inline-four cylinder DOHC engine, this model was engineered to deliver a blend of performance and sporty handling, characteristic of its reputation for innovation. Its steel diamond frame and advanced suspension geometry for the time contributed to its agile and responsive ride. The FZ600 was a popular choice for riders seeking a capable machine with reliable engineering, making it a memorable model in motorcycle history. This comprehensive workshop repair service manual is designed to provide detailed guidance for the repair and overhaul of the FZ600 models from 1986 to 1988. It covers all essential systems, including the engine, fuel system, ignition, lubrication, exhaust, electrical system, bodywork, and transmission. The manual offers step-by-step procedures for routine maintenance, troubleshooting, component removal and installation, and complete assembly/disassembly. With in-depth diagnostic information and coverage of proprietary components, this manual serves as an indispensable resource for professional technicians and knowledgeable owners aiming to maintain and repair their FZ600 effectively. 🏷️ Basic Information Identification Make: Yamaha Model: FZ600 Model Years Covered: 1986, 1987, 1988 👋 Introduction Market Position Target Audience: Mechanical technicians familiar with BRP products and general automobile practices, as well as knowledgeable Yamaha FZ600 owners. Key Features Value Proposition: Enables owners to be better informed and perform repairs like a professional technician, saving money on labor costs. Quality Assurance Accuracy Statement: Endeavored to ensure accuracy of information, stating it is a complete Service Manual. Purpose Manual Aim: To help users get the best value from their Yamaha FZ600 and build a reputation for quality service. 📋 Manual Details Identification Product Name: Yamaha FZ600 1986 1987 1988 Workshop Repair Service Manual PDF Download Coverage Areas: Repair and overhaul of Yamaha FZ600 1986-1988 models, including proprietary components. Page Count: 207 Manual Type: Workshop Repair Service Manual Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, overhaul, and tune-ups. Fuel System: Repair and maintenance of the fuel system components. Ignition System: Diagnostic and repair procedures for the ignition system. Lubrication System: Maintenance and repair of the lubrication system. Exhaust System: Procedures for the exhaust system. Electrical System: Comprehensive coverage of the motorcycle's electrical system. Bodywork: Repair and maintenance of the body panels and components. Transmission: Detailed procedures for transmission disassembly, assembly, and repair. Procedures Included Routine Maintenance: Instructions for routine maintenance and servicing. Troubleshooting: Diagnostic procedures for identifying and resolving issues. Repair: Step-by-step repair procedures for various components. Removal Installation: Procedures for removing and installing components. Assembly Disassembly: Detailed instructions for assembly and disassembly of major components. Technical Depth Depth Level: Comprehensive, suitable for professional technicians and knowledgeable DIY enthusiasts. Diagnostic Capabilities: Advanced diagnostic information and repair strategies. Rebuild Procedures: Detailed procedures for engine and transmission rebuilds. Special Emphasis Proprietary Components: Includes instructions for proprietary components manufactured for the FZ600. Safety Information Warnings Cautions Notes: Emphasizes specific information using WARNING, CAUTION, and NOTE symbols. Special Tools Tool Identification: Refers to special tools by Yamaha FZ600 special tool number and provides illustrations. 📊 Manual Specifications File Attributes File Format: PDF Delivery Method: Fast and Free Electronic Delivery via Email Printable: Yes Searchable Text: Implied by PDF format, though not explicitly stated for optical character recognition (OCR). ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, DOHC, 4-stroke Displacement: 598 cc (36.5 cubic inches) Bore X Stroke: 62.0 mm x 49.6 mm (2.44 in x 1.95 in) Compression Ratio: 10.0:1 Cooling System: Liquid-cooled Performance Horsepower: Approx. 65-70 HP (Specific figures vary by source and tuning) Torque: Approx. 40-45 lb-ft (Specific figures vary by source and tuning) Fuel System Carburetion: Four Mikuni constant velocity carburetors (e.g., VM22SS or similar) Fuel Type: Unleaded gasoline 🔧 Transmission Gearbox Type: Constant mesh, 6-speed sequential Clutch Type: Wet, multi-disc Drive Type Final Drive: Chain drive 📐 Dimensions General Length: Approx. 2130 mm (83.9 in) Width: Approx. 760 mm (29.9 in) Height: Approx. 1180 mm (46.5 in) Wheelbase: Approx. 1400 mm (55.1 in) Weights Dry Weight: Approx. 178 kg (392 lbs) Wet Weight: Approx. 196 kg (432 lbs) (with fluids) 🛡️ Safety Features Passive Features Chassis Type: Steel diamond frame Lighting: Halogen headlight, LED taillight (typical for the era) 💡 Technology Features Instrumentation Dashboard: Analog speedometer and tachometer, fuel gauge, coolant temperature gauge, indicator lights. Performance Enhancements Engine Technology: Yamaha's DOHC, 4-valve per cylinder technology for efficient combustion and power delivery. Handling Features: Advanced suspension geometry and frame design for its era, contributing to sporty handling. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 km (1,800-3,000 miles) or annually, refer to manual for specifics. Spark Plug Check: Recommended at scheduled intervals (e.g., 6,000-10,000 km / 4,000-6,000 miles). Fluid Specifications Engine Oil Type: API SG, SAE 10W-40 or 20W-40 (Specific Yamaha recommendations should be followed, consult manual for...