LANCIA DELTA INTEGRALE Workshop Repair Manual All 1986-1993 ModelS COVERED

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Model Variant: Integrale 8v, Integrale 16v Model Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 Codes Chassis Codes: Type 831AB0, Type 831B00 👋 Introduction Market Position Market Position: Iconic Group A homologation special, rally-bred performance car, aspirational and enthusiast-driven vehicle. Competitive Analysis Competitive Analysis: Competed against rally homologation specials and high-performance compact cars of its era, such as the Ford Sierra RS Cosworth, Audi Quattro, Peugeot 205 T16, and BMW M3 (E30). Key Features Key Features: Full-time All-Wheel Drive (AWD) system with central and rear differentials, powerful turbocharged engines, robust rally-derived chassis, distinctive wide bodywork, advanced suspension geometry for its time. 📋 Manual Details Coverage Areas Coverage Areas: All global markets (Europe, Rally homologation variants often have unique specifications) Page Count Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, Engine management (EFI), Fuel system, Ignition system, Cooling system, Lubrication system, Exhaust system, Clutch, Gearbox (manual transmission), Transfer case, Front differential, Rear differential, Driveshafts, Suspension (front & rear), Steering system, Brakes (front & rear), ABS (if equipped), Electrical system (wiring diagrams, components), Body & chassis, Interior trim, HVAC system, Body hardware, Paint & trim specifications, Diagnostic procedures, Troubleshooting guides. Procedures Included Procedures Included: Routine maintenance (oil change, filter replacement, spark plugs, etc.), Engine overhaul (complete disassembly and reassembly), Turbocharger servicing, Fuel injection system diagnostics and repair, Ignition timing and control, Cooling system flushing and component replacement, Transmission removal and rebuild, Differential servicing, Suspension component replacement and alignment, Brake system bleeding and component replacement, ABS system diagnostics, Electrical component testing and replacement, Body panel alignment and repair, Interior trim removal and installation,...

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Type: Car

Sku: 268787

Collections: ALL Lancia

Availability: 9999 in stock

Tags: 1986 1987 1988 1989 1990 1991 1992 1993 Car Cars Delta DELTA INTEGRALE Lancia

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Description

🏷️ Basic Information

Identification

Make:

Lancia

Model:

Delta Integrale

Model Variant:

Integrale 8v, Integrale 16v

Model Years Covered:

1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993

Codes

Chassis Codes:

Type 831AB0, Type 831B00

👋 Introduction

Market Position

Market Position:

Iconic Group A homologation special, rally-bred performance car, aspirational and enthusiast-driven vehicle.

Competitive Analysis

Competitive Analysis:

Competed against rally homologation specials and high-performance compact cars of its era, such as the Ford Sierra RS Cosworth, Audi Quattro, Peugeot 205 T16, and BMW M3 (E30).

Key Features

Key Features:

Full-time All-Wheel Drive (AWD) system with central and rear differentials, powerful turbocharged engines, robust rally-derived chassis, distinctive wide bodywork, advanced suspension geometry for its time.

📋 Manual Details

Coverage Areas

Coverage Areas:

All global markets (Europe, Rally homologation variants often have unique specifications)

Page Count

Page Count:

Estimated 1000+ pages (typical for comprehensive workshop manuals of this era)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital PDF

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine mechanical, Engine management (EFI), Fuel system, Ignition system, Cooling system, Lubrication system, Exhaust system, Clutch, Gearbox (manual transmission), Transfer case, Front differential, Rear differential, Driveshafts, Suspension (front & rear), Steering system, Brakes (front & rear), ABS (if equipped), Electrical system (wiring diagrams, components), Body & chassis, Interior trim, HVAC system, Body hardware, Paint & trim specifications, Diagnostic procedures, Troubleshooting guides.

Procedures Included

Procedures Included:

Routine maintenance (oil change, filter replacement, spark plugs, etc.), Engine overhaul (complete disassembly and reassembly), Turbocharger servicing, Fuel injection system diagnostics and repair, Ignition timing and control, Cooling system flushing and component replacement, Transmission removal and rebuild, Differential servicing, Suspension component replacement and alignment, Brake system bleeding and component replacement, ABS system diagnostics, Electrical component testing and replacement, Body panel alignment and repair, Interior trim removal and installation, HVAC system troubleshooting and repair, Wheel alignment specifications, Torque specifications for all fasteners, Diagnostic trouble codes (DTCs) and troubleshooting pathways.

Technical Depth

Technical Depth:

Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repair).

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution scans suitable for printing with clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Primary Engine Displacement Cc:

Primary Engine Type:

Inline-4, DOHC, 16-valve (Integrale 16v) / 8-valve (Integrale 8v)

Primary Engine Aspiration:

Turbocharged, Intercooled

Primary Engine Bore X Stroke Mm:

84.0 x 90.0 mm (approx.)

Primary Engine Compression Ratio:

8.0:1 (approx.)

Performance

Engine Hp Integrale 8V:

185 PS (182 bhp / 136 kW) at 5500 rpm

Engine Hp Integrale 16V:

200 PS (197 bhp / 147 kW) at 5500 rpm

Engine Torque Integrale 8V Nm:

295 Nm (218 lb-ft) at 2500 rpm

Engine Torque Integrale 16V Nm:

295 Nm (218 lb-ft) at 2500 rpm (later versions slightly higher)

Fuel System

Fuel System Type:

Bosch L-Jetronic (8v) / Bosch Motronic ML4.1 (16v) Electronic Fuel Injection

Fuel Type:

Unleaded Premium (95 RON minimum, 98 RON recommended)

Engine Management

Engine Management System:

ECU controlled ignition and fuel injection

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual

Optional

Transmission Type Optional:

Features

Transmission Features:

Full-time All-Wheel Drive (4WD) with viscous coupling center differential and Torsen limited-slip rear differential.

Fluid Specifications

Transmission Fluid Type:

GL-5 Hypoid Gear Oil (e.g., SAE 75W-90 or 80W-90)

Transfer Case Fluid Type:

GL-5 Hypoid Gear Oil (e.g., SAE 75W-90 or 80W-90)

Differential Fluid Type:

GL-5 Hypoid Gear Oil (e.g., SAE 75W-90 or 80W-90)

📐 Dimensions

Exterior

Exterior Length Mm:

4040 mm (approx.)

Exterior Width Mm:

1700 mm (approx.)

Exterior Height Mm:

1400 mm (approx.)

Wheelbase Mm:

2480 mm (approx.)

Track Width Front Mm:

1420 mm (approx.)

Track Width Rear Mm:

1410 mm (approx.)

Weights

Curb Weight Kg:

1250 - 1300 kg (depending on variant)

Gross Vehicle Weight Kg:

1700 kg (approx.)

Cargo

Cargo Volume Liters:

Approx. 350 liters (rear seats up)

Wheels Tires

Wheel Size:

15-inch or 16-inch

Tire Size Standard:

205/50 VR15 or 205/50 VR16 (depending on model and market)

Wheel Bolt Pattern:

4x98 mm

Wheel Offset Et:

ET 35 to ET 45 (typical range)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Era specific, no standardized global ratings like NCAP)

Active Features

Active Features:

All-wheel drive system for enhanced traction, powerful disc brakes (ventilated front), ABS (optional on some models).

Passive Features

Passive Features:

Reinforced body structure, seatbelts (three-point front, two-point rear), impact-absorbing steering column, reinforced doors.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog gauges, aftermarket radio installation common.

Driver Assistance

Driver Assistance:

ABS (optional on some models), All-Wheel Drive.

Connectivity

Connectivity:

N/A (No integrated modern connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

7,500 - 10,000 km (or annually)

Air Filter Replacement Interval Km:

15,000 - 20,000 km

Spark Plug Replacement Interval Km:

30,000 - 40,000 km (depending on plug type)

Timing Belt Replacement Interval Km:

60,000 - 80,000 km (critical replacement item)

Fluid Specifications

Engine Oil Type:

Synthetic API SG/SH or higher, viscosity SAE 10W-40 or 15W-50 (depending on climate)

Engine Oil Capacity Liters:

4.5 liters (with filter change)

Coolant Type:

Ethylene Glycol based antifreeze, meeting Fiat 9.55523 specification or equivalent (e.g., G12/G12+).

Coolant Capacity Liters:

7.5 liters (approx.)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Known Issues:

Rust (particularly wheel arches, sills, and floor pans), turbocharger oil feed pipe failure leading to turbo seizure, aging rubber hoses and seals, potential differential wear on hard-driven examples, cambelt failure if not replaced on schedule, electrical gremlins common with aging Italian cars, turbo lag.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Lancia, an Italian manufacturer with a rich history in motorsport, particularly rallying, known for innovation and performance.

Model Evolution

Model Evolution:

Evolved from the standard Lancia Delta, the Integrale was developed specifically for Group A World Rally Championship homologation. It featured significant mechanical and chassis upgrades, including AWD and wider bodywork.

Production

Production Years:

1986-1994 (overall Delta range), Integrale variants specifically from 1987 onwards.

Production Location:

Italy

Motorsport Legacy

Motorsport Legacy:

One of the most successful rally cars of all time, dominating the World Rally Championship with multiple constructor and driver titles.

🏆 Awards & Recognition

Recognitions

Recognitions:

Considered one of the greatest rally cars and homologation specials of all time.