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Suzuki Quadracer 250 R 1987-1992 Workshop Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Suzuki Model: Quadracer 250 R Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992 Codes Chassis Code Prefix: LT250R ๐Ÿ‘‹ Introduction Market Position Target Audience: Mechanical technicians and experienced ATV owners/enthusiasts Competitive Analysis Value Proposition: Provides professional-level repair information to save on shop costs and maintain vehicle performance Key Features Information Reliability: Most reliable information, aims to help owners get the best value Safety Emphasis: Highlights safety precautions, torque specifications, and use of specialized tools Dealer Information Parity: Contains specifications and procedures similar to authorized dealer service departments ๐Ÿ“‹ Manual Details Coverage Areas Vehicle Coverage: Suzuki Quadracer 250 R (1987-1992) Page Count Total Pages: 246 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tune-ups Fuel System: Carburetion, fuel delivery, tank, lines Ignition System: CDI, spark plugs, timing, diagnostics Lubrication System: Oil pump, oil passages, lubrication procedures Exhaust System: Muffler, header pipe, gaskets Electrical System: Wiring diagrams, lighting, charging system, ignition components Bodywork: Frame, plastics, seat, handlebars, body panel removal/installation Transmission: Gearbox disassembly, assembly, maintenance Procedures Included Maintenance And Servicing: Routine checks, lubrication, filter changes, adjustments Diagnostics: Troubleshooting guides, symptom-based diagnostics Repair: Component-specific repair procedures for all major systems Overhaul: Detailed procedures for engine and transmission rebuilds Assembly Disassembly: Step-by-step instructions for component and sub-assembly removal and installation Tune Ups: Carburetor adjustment, ignition timing, general performance tuning Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and experienced DIY enthusiasts Proprietary Components: Includes instructions for proprietary components and their respective manufacturers' guidance ๐Ÿ“Š Manual Specifications File Format Format: PDF Print Quality Printability: Yes, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Fast and Free Electronic Delivery via Email โš™๏ธ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder Displacement: 246cc (approximate, specific model year variations may exist) Cooling System: Liquid-cooled Performance Horsepower Estimated: Approximately 30-35 HP (manufacturer figures may vary slightly by year) Torque Estimated: N/A (Specific figures not provided in product info, but expected to be robust for its class) Fuel System Carburetor Type: Single Mikuni VM series carburetor (e.g., VM34SS or similar, specific size varies by year) Fuel Type: Unleaded gasoline with appropriate 2-stroke oil pre-mix (ratio specified in manual) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed manual sequential Clutch Type: Wet multi-plate Features Final Drive: Chain drive Reverse Gear: Not standard (typically none on this model) ๐Ÿ“ Dimensions Exterior Vehicle Type: All-Terrain Vehicle (ATV) - Sport Quad Weights Dry Weight Approximate: Around 350-370 lbs (specifics vary by year and features) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Standards Applicability: Manual emphasizes safe repair practices and use of safety equipment Active Features Braking System: Hydraulic disc brakes front and rear (specific configurations vary by year) Passive Features Frame Construction: High-tensile steel frame ๐Ÿ’ก Technology Features Infotainment Infotainment System: N/A (No electronic infotainment features expected on this model). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance features on this model). Connectivity Connectivity Features: N/A (No electronic connectivity features on this model). ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Refer to manual for specific hours/miles, typically frequent for 2-stroke engines. Spark Plug Replacement: Refer to manual for specific intervals, crucial for 2-stroke performance. Air Filter Cleaning: Regular checks and cleaning recommended, especially in dusty conditions. Fluid Specifications Engine Oil Type: High-quality 2-stroke synthetic or semi-synthetic oil (specific API rating and viscosity will be detailed in the manual). Transmission Oil Type: Gear oil, viscosity and specification (e.g., SAE 80 or 90) detailed in manual. Coolant Type: Ethylene glycol-based antifreeze/coolant with corrosion inhibitors (specific type and mixture ratio in manual). Known Issues Common Wear Items: Carburetor jets clogging, reed valve wear, chain and sprocket wear, brake pad wear. Performance Tuning Considerations: Proper jetting for altitude and temperature, exhaust modifications, and aftermarket air filters can impact performance and require re-tuning. ๐Ÿ“š Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation, renowned for performance motorcycles and ATVs Model Evolution Generation Overview: The LT250R was a highly influential sport ATV, known for its powerful engine and agile handling, setting benchmarks in its class during the late 80s and early 90s. Production Production Period: 1987-1992 ๐Ÿ† Awards & Recognition Recognitions Model Reputation: The LT250R was highly regarded in the ATV community for its performance and racing heritage during its production years.
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Suzuki Quadracer 250 R 1987-1992 Workshop Service ManualSuzuki Quadracer 250 R 1987-1992 Workshop Service ManualSuzuki Quadracer 250 R 1987-1992 Workshop Service ManualSuzuki Quadracer 250 R 1987-1992 Workshop Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Suzuki
Model:
Quadracer 250 R
Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992
Codes
Chassis Code Prefix:
LT250R
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Mechanical technicians and experienced ATV owners/enthusiasts
Competitive Analysis
Value Proposition:
Provides professional-level repair information to save on shop costs and maintain vehicle performance
Key Features
Information Reliability:
Most reliable information, aims to help owners get the best value
Safety Emphasis:
Highlights safety precautions, torque specifications, and use of specialized tools
Dealer Information Parity:
Contains specifications and procedures similar to authorized dealer service departments
๐Ÿ“‹ Manual Details
Coverage Areas
Vehicle Coverage:
Suzuki Quadracer 250 R (1987-1992)
Page Count
Total Pages:
246
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, tune-ups
Fuel System:
Carburetion, fuel delivery, tank, lines
Ignition System:
CDI, spark plugs, timing, diagnostics
Lubrication System:
Oil pump, oil passages, lubrication procedures
Exhaust System:
Muffler, header pipe, gaskets
Electrical System:
Wiring diagrams, lighting, charging system, ignition components
Bodywork:
Frame, plastics, seat, handlebars, body panel removal/installation
Transmission:
Gearbox disassembly, assembly, maintenance
Procedures Included
Maintenance And Servicing:
Routine checks, lubrication, filter changes, adjustments
Diagnostics:
Troubleshooting guides, symptom-based diagnostics
Repair:
Component-specific repair procedures for all major systems
Overhaul:
Detailed procedures for engine and transmission rebuilds
Assembly Disassembly:
Step-by-step instructions for component and sub-assembly removal and installation
Tune Ups:
Carburetor adjustment, ignition timing, general performance tuning
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts
Proprietary Components:
Includes instructions for proprietary components and their respective manufacturers' guidance
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Yes, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder
Displacement:
246cc (approximate, specific model year variations may exist)
Cooling System:
Liquid-cooled
Performance
Horsepower Estimated:
Approximately 30-35 HP (manufacturer figures may vary slightly by year)
Torque Estimated:
N/A (Specific figures not provided in product info, but expected to be robust for its class)
Fuel System
Carburetor Type:
Single Mikuni VM series carburetor (e.g., VM34SS or similar, specific size varies by year)
Fuel Type:
Unleaded gasoline with appropriate 2-stroke oil pre-mix (ratio specified in manual)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed manual sequential
Clutch Type:
Wet multi-plate
Features
Final Drive:
Chain drive
Reverse Gear:
Not standard (typically none on this model)
๐Ÿ“ Dimensions
Exterior
Vehicle Type:
All-Terrain Vehicle (ATV) - Sport Quad
Weights
Dry Weight Approximate:
Around 350-370 lbs (specifics vary by year and features)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards Applicability:
Manual emphasizes safe repair practices and use of safety equipment
Active Features
Braking System:
Hydraulic disc brakes front and rear (specific configurations vary by year)
Passive Features
Frame Construction:
High-tensile steel frame
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (No electronic infotainment features expected on this model).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features on this model).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features on this model).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific hours/miles, typically frequent for 2-stroke engines.
Spark Plug Replacement:
Refer to manual for specific intervals, crucial for 2-stroke performance.
Air Filter Cleaning:
Regular checks and cleaning recommended, especially in dusty conditions.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke synthetic or semi-synthetic oil (specific API rating and viscosity will be detailed in the manual).
Transmission Oil Type:
Gear oil, viscosity and specification (e.g., SAE 80 or 90) detailed in manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors (specific type and mixture ratio in manual).
Known Issues
Common Wear Items:
Carburetor jets clogging, reed valve wear, chain and sprocket wear, brake pad wear.
Performance Tuning Considerations:
Proper jetting for altitude and temperature, exhaust modifications, and aftermarket air filters can impact performance and require re-tuning.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, renowned for performance motorcycles and ATVs
Model Evolution
Generation Overview:
The LT250R was a highly influential sport ATV, known for its powerful engine and agile handling, setting benchmarks in its class during the late 80s and early 90s.
Production
Production Period:
1987-1992
๐Ÿ† Awards & Recognition
Recognitions
Model Reputation:
The LT250R was highly regarded in the ATV community for its performance and racing heritage during its production years.
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