๐ท๏ธ Basic Information Identification Make: Mazda Model: B2200 / B2600i Courier Generation: Second Generation (Unibody Platform) Codes Chassis Codes: Starts with JN1 or JM3 followed by model-specific codes Engine Codes: R2 (2.2L Diesel), TF (2.6L Petrol) ๐ Introduction Market Position Market Segment: Compact Pickup Truck / Utility Vehicle Competitive Analysis Key Competitors: Toyota Hilux/Pickup, Nissan D21 Hardbody, Mitsubishi Mighty Max/L200, Isuzu KB/Amigo Key Features Vehicle Attributes: Durable, reliable, capable of both work and light off-road use, available in 2WD and 4WD configurations, known for its robust chassis and straightforward mechanicals. Manual Value Proposition Diy Support: Essential for DIY enthusiasts and professional mechanics alike, enabling cost savings on repairs and maintenance. Professional Equivalence: Equivalent to the official factory or workshop manuals used by professional technicians and dealerships. ๐ Manual Details Coverage Areas Coverage Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993 Drivetrain Coverage: 2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) Page Count Estimated Page Count: Very Comprehensive (Exact number not specified, but implied to be extensive for a full repair manual, potentially 1000+ pages when compiled) Manual Type Manual Type: Repair Service Manual / Workshop Manual / Factory Manual Language Language: English Format Delivery Format: Digital Download (PDF, ZIP, RAR, EXE) ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical, EFI (Electronic Fuel Injection), Carburetor, Cooling System, Lubrication System, Ignition System, Exhaust System Drivetrain Systems: Transmission (Manual & Automatic), Transfer Case (4WD models), Clutch, Driveshafts, Axles, Differential Chassis Systems: Suspension (Front & Rear), Steering System, Brakes (Front & Rear, Disc/Drum configurations), Wheels & Tires Body Systems: Body Panel Repair, Interior Trim, Doors, Glass, Bumpers, Chassis Frame (where applicable for structural integrity) Electrical Systems: Wiring Diagrams, Engine Control Module (ECM), Lighting, Instrumentation, Power Accessories, Battery, Charging System, Starting System Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake, Transmission, Differential), Filter Replacements, Lubrication Points, Spark Plug Replacement Repair Procedures: Engine Overhaul/Rebuild, Transmission Repair/Rebuild, Brake System Service, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement Troubleshooting Guides: Diagnostic Flowcharts, Symptom-Based Troubleshooting, Error Code Interpretation (for EFI models) Restoration Procedures: Detailed disassembly and reassembly of all major components for restoration purposes. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic maintenance and troubleshooting to complete engine and transmission rebuilds, including detailed component breakdowns and specifications. Diagnostic Capabilities: Advanced diagnostics for EFI systems, electrical circuits, and mechanical components. Illustrations And Diagrams: Step-by-step illustrated instructions, exploded views, and detailed wiring diagrams. ๐ Manual Specifications File Format File Format: PDF (Portable Document Format), potentially compressed in ZIP, RAR, or delivered as an executable EXE for enhanced viewing. Print Quality Printability: Printable on any standard printer from any computer. No restrictions on printing. Binding Type Binding Type: N/A (Digital Download - no physical binding) Paper Type Paper Type: N/A (Digital Download - no physical paper type) File Size Estimated File Size: Up to 4000 MB (Very large due to comprehensive detail and high-quality illustrations). โ๏ธ Engine Specifications Primary Engine Engine Options: 2.2L (2184cc) R2 Diesel, 2.6L (2559cc) TF Petrol Performance 2.2L Diesel (R2) Output: Approx. 63 HP @ 4000 RPM, 95 lb-ft @ 2000 RPM (Figures may vary slightly by market) 2.6L Petrol (Tf) Output: Approx. 106 HP @ 4600 RPM, 145 lb-ft @ 2600 RPM (Figures may vary slightly by market) Fuel System 2.2L Diesel Fuel System: Indirect Injection, Rotary Injection Pump 2.6L Petrol Fuel System: Carbureted (on many models) or Electronic Fuel Injection (EFI) depending on specific market and year (e.g., 'i' designation often implies EFI). Engine Management Efi System Details: Details on sensors, actuators, and ECU operation for EFI models are covered. Engine Construction Block Material: Cast Iron (typical for this era) ๐ง Transmission Standard Manual Transmission Options: 5-speed manual (common) Optional Automatic Transmission Options: 4-speed automatic (available on some models) Features Transfer Case 4Wd: Manual engagement transfer case for 4WD models. ๐ Dimensions Exterior Wheelbase Options: Standard and Long Bed Wheelbase variants exist. Body Styles: Regular Cab, potentially Extended Cab on later models or specific markets. Weights Curb Weight: Varies significantly by configuration (2WD/4WD, engine, cab style), typically ranging from 2800 - 3500 lbs. ๐ก๏ธ Safety Features Ratings Crash Test Information: N/A for this era of pickup truck, as government mandated crash testing was not as comprehensive as modern standards. Active Features Braking Systems: Front disc brakes, rear drum brakes. ABS not commonly available on these models. Passive Features Restraint Systems: Seat belts. ๐ก Technology Features Infotainment Audio System: Basic AM/FM radio, optional cassette player. Aftermarket head unit installation common. Driver Assistance Assistance Features: Minimal to none. Features like cruise control may have been optional on higher trims. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and oil type used. Tune Up Interval: Spark plugs, filters, and potential timing belt (if applicable to specific engine) at intervals...
Starts with JN1 or JM3 followed by model-specific codes
Engine Codes:
R2 (2.2L Diesel), TF (2.6L Petrol)
๐ Introduction
Market Position
Market Segment:
Compact Pickup Truck / Utility Vehicle
Competitive Analysis
Key Competitors:
Toyota Hilux/Pickup, Nissan D21 Hardbody, Mitsubishi Mighty Max/L200, Isuzu KB/Amigo
Key Features
Vehicle Attributes:
Durable, reliable, capable of both work and light off-road use, available in 2WD and 4WD configurations, known for its robust chassis and straightforward mechanicals.
Manual Value Proposition
Diy Support:
Essential for DIY enthusiasts and professional mechanics alike, enabling cost savings on repairs and maintenance.
Professional Equivalence:
Equivalent to the official factory or workshop manuals used by professional technicians and dealerships.
๐ Manual Details
Coverage Areas
Coverage Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993
Drivetrain Coverage:
2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive)
Page Count
Estimated Page Count:
Very Comprehensive (Exact number not specified, but implied to be extensive for a full repair manual, potentially 1000+ pages when compiled)
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual / Factory Manual
Detailed disassembly and reassembly of all major components for restoration purposes.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers everything from basic maintenance and troubleshooting to complete engine and transmission rebuilds, including detailed component breakdowns and specifications.
Diagnostic Capabilities:
Advanced diagnostics for EFI systems, electrical circuits, and mechanical components.
Illustrations And Diagrams:
Step-by-step illustrated instructions, exploded views, and detailed wiring diagrams.
๐ Manual Specifications
File Format
File Format:
PDF (Portable Document Format), potentially compressed in ZIP, RAR, or delivered as an executable EXE for enhanced viewing.
Print Quality
Printability:
Printable on any standard printer from any computer. No restrictions on printing.
Binding Type
Binding Type:
N/A (Digital Download - no physical binding)
Paper Type
Paper Type:
N/A (Digital Download - no physical paper type)
File Size
Estimated File Size:
Up to 4000 MB (Very large due to comprehensive detail and high-quality illustrations).
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
2.2L (2184cc) R2 Diesel, 2.6L (2559cc) TF Petrol
Performance
2.2L Diesel (R2) Output:
Approx. 63 HP @ 4000 RPM, 95 lb-ft @ 2000 RPM (Figures may vary slightly by market)
2.6L Petrol (Tf) Output:
Approx. 106 HP @ 4600 RPM, 145 lb-ft @ 2600 RPM (Figures may vary slightly by market)
Fuel System
2.2L Diesel Fuel System:
Indirect Injection, Rotary Injection Pump
2.6L Petrol Fuel System:
Carbureted (on many models) or Electronic Fuel Injection (EFI) depending on specific market and year (e.g., 'i' designation often implies EFI).
Engine Management
Efi System Details:
Details on sensors, actuators, and ECU operation for EFI models are covered.
Engine Construction
Block Material:
Cast Iron (typical for this era)
๐ง Transmission
Standard
Manual Transmission Options:
5-speed manual (common)
Optional
Automatic Transmission Options:
4-speed automatic (available on some models)
Features
Transfer Case 4Wd:
Manual engagement transfer case for 4WD models.
๐ Dimensions
Exterior
Wheelbase Options:
Standard and Long Bed Wheelbase variants exist.
Body Styles:
Regular Cab, potentially Extended Cab on later models or specific markets.
Weights
Curb Weight:
Varies significantly by configuration (2WD/4WD, engine, cab style), typically ranging from 2800 - 3500 lbs.
๐ก๏ธ Safety Features
Ratings
Crash Test Information:
N/A for this era of pickup truck, as government mandated crash testing was not as comprehensive as modern standards.
Active Features
Braking Systems:
Front disc brakes, rear drum brakes. ABS not commonly available on these models.
Passive Features
Restraint Systems:
Seat belts.
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional cassette player. Aftermarket head unit installation common.
Driver Assistance
Assistance Features:
Minimal to none. Features like cruise control may have been optional on higher trims.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and oil type used.
Tune Up Interval:
Spark plugs, filters, and potential timing belt (if applicable to specific engine) at intervals around 30,000-60,000 miles.
Fluid Specifications
Engine Oil Specification:
API Service SG or higher; Viscosity: 10W-30 or 10W-40 (check manual for climate-specific recommendations).
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Mazda coolant recommended.
Transmission Fluid Manual:
API GL-4 Gear Oil, SAE 75W-90 or 80W-90 (check manual for exact specification).
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid.
Brake Fluid Specification:
DOT 3 brake fluid.
Known Issues
Common Wear Items:
Ignition components (spark plugs, wires, distributor cap/rotor), exhaust system rust, suspension bushings, clutch wear, fuel system components (especially on higher mileage EFI models).
Diesel Engine Specifics:
Glow plug system reliability, potential for injector pump issues if fuel quality is poor.
Mazda has a long history of producing compact and mid-size trucks, with the B-Series being a globally recognized nameplate.
Model Evolution
Second Generation Platform:
This generation marked a shift to a more refined, unibody construction for some variants, differing from earlier body-on-frame B-Series trucks. The 'Courier' nameplate was also used for these models, often in conjunction with Ford partnerships.
Production
Manufacturing Locations:
Primarily Japan, but also assembled in various international locations through Ford's global network.
Production Years
Model Production Span:
1987-1993 for this specific manual's coverage.
๐ Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1987-1993 B2200/B2600i are not widely documented, the Mazda B-Series platform consistently received recognition for reliability and value within the compact truck segment.