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Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Manual 1987-1993

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Mighty Max / Raider Generation Generation Code: D50/D60 (North American Market) Codes Chassis Codes: D50 (2WD), D60 (4WD) ๐Ÿ‘‹ Introduction Market Position Vehicle Class: Compact Pickup Truck Competitive Analysis Key Competitors: Toyota Pickup, Nissan Hardbody, Ford Ranger, Chevrolet S-10 Key Features Distinguishing Features: Known for its robust construction, reliable engines (especially the 4G63), and capable 4WD system. Offered in various cab configurations (Regular Cab, Extended Cab). ๐Ÿ“‹ Manual Details Coverage Areas Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993 Page Count Estimated Page Count: Over 1000 pages (estimated based on comprehensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine (all variants), Fuel System, Lubrication System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Transfer Case (4WD), Drive Axles, Driveshafts Chassis: Front Suspension (Independent Torsion Bar/Coil Spring), Rear Suspension (Leaf Spring), Steering System, Brake System (Hydraulic, Front Disc/Rear Drum), Wheel/Tire Specifications Electrical: Battery, Charging System (Alternator), Starting System (Starter Motor), Ignition System, Lighting System, Instrumentation, Wiper System, Horn, Fuses and Relays, Wiring Diagrams (Comprehensive) Body: Body Structure, Exterior Panels, Doors, Glass, Interior Trim, Seats, HVAC System (Heating, Ventilation, Air Conditioning), Body Electrical Components Procedures Included Maintenance: Routine Service Checks, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid, Differential Fluid), Filter Replacements, Spark Plug Service, Belt Adjustments/Replacements Repair: Engine Overhaul (Top and Bottom End), Transmission Rebuild, Clutch Replacement, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Circuit Analysis, Mechanical Component Testing Technical Depth Depth: Comprehensive from basic inspections and adjustments to full engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and diagnostic procedures. ๐Ÿ“Š Manual Specifications File Format Compatibility: PC and Mac Compatible Print Quality Readability: High Resolution for clear viewing and printing. Zoom in/out functionality. Binding Type Binding: Digital (Instant Download - PDF) Paper Type Print Option: Printable (Print selected pages or the entire manual). โš™๏ธ Engine Specifications Primary Engine Engine Code 1: 4G63 Engine Displacement 1: 2.0 Liters (1997cc) Engine Configuration 1: Inline 4-cylinder, SOHC Horsepower 1: Approx. 98-103 HP (depending on year and emissions) Torque 1: Approx. 121-125 lb-ft (depending on year) Optional Engine Engine Code 2: 4G53 / 4G54 (G5xB) Engine Displacement 2: 2.4 Liters (2351cc / 2555cc for G54B) Engine Configuration 2: Inline 4-cylinder, SOHC Horsepower 2: Approx. 108-116 HP (depending on variant) Torque 2: Approx. 130-135 lb-ft (depending on variant) Fuel System Fuel Delivery: Carbureted (early models) and Fuel Injection (later models, EFI) ๐Ÿ”ง Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features 4Wd System: Available with Part-Time 4WD with a 2-speed transfer case (4WD models). ๐Ÿ“ Dimensions Exterior Wheelbase Shortbed: Approx. 109.4 inches Wheelbase Longbed: Approx. 116.5 inches Weights Curb Weight Range: Approx. 2800 - 3500 lbs (depending on configuration) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Results: Vehicle safety standards of the era. No specific NHTSA/IIHS ratings are readily available for this specific model/generation. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes. Power assist optional/standard on higher trims. Passive Features Seatbelts: Lap and shoulder belts (front), Lap belts (center, if equipped) ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM Radio with Cassette Player (optional). Driver Assistance ABS: Anti-lock Braking System (ABS) was optional on some models, and potentially standard on later ones, particularly on 4WD versions. (Manual will detail if applicable). Connectivity Aux Input: Not typically equipped with factory AUX or USB input. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on usage and oil type). Engine Coolant Change: Every 2 years or 30,000 miles. Transmission Fluid Change: Manual: Every 30,000-50,000 miles. Automatic: Every 24,000-36,000 miles. Fluid Specifications Engine Oil Specification: API Service SG or higher, SAE 10W-30 or 10W-40 recommended (consult manual for specific temperature ranges). Coolant Specification: Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio). Transmission Fluid Manual: API GL-4 gear oil, SAE 75W-90 or 75W-85 Transmission Fluid Automatic: Dexron II or Dexron III compatible automatic transmission fluid. Known Issues Common Problems: Rust (especially in rocker panels, bed floor, and cab corners), rear main seal leaks (4G63), carburetor issues (early models), clutch wear, suspension component wear (ball joints, tie rods). ๐Ÿ“š Vehicle History Brand Heritage Manufacturer Origin: Japan Model Evolution Previous Generation: Mitsubishi Mighty Max (pre-1987) Successor Generation: Mitsubishi Montero Sport / Dodge Raider (later iterations merged with SUV platforms) Production Manufacturing Location: Japan (primarily) ๐Ÿ† Awards & Recognition Recognitions Industry Accolades: While specific awards for this generation are not prominently documented, the Mitsubishi small truck platform was generally well-regarded for its durability and value in the segment during its production run.
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Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Manual 1987-1993
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Mighty Max / Raider
Generation
Generation Code:
D50/D60 (North American Market)
Codes
Chassis Codes:
D50 (2WD), D60 (4WD)
๐Ÿ‘‹ Introduction
Market Position
Vehicle Class:
Compact Pickup Truck
Competitive Analysis
Key Competitors:
Toyota Pickup, Nissan Hardbody, Ford Ranger, Chevrolet S-10
Key Features
Distinguishing Features:
Known for its robust construction, reliable engines (especially the 4G63), and capable 4WD system. Offered in various cab configurations (Regular Cab, Extended Cab).
๐Ÿ“‹ Manual Details
Coverage Areas
Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993
Page Count
Estimated Page Count:
Over 1000 pages (estimated based on comprehensive coverage)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine (all variants), Fuel System, Lubrication System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission (if applicable), Transfer Case (4WD), Drive Axles, Driveshafts
Chassis:
Front Suspension (Independent Torsion Bar/Coil Spring), Rear Suspension (Leaf Spring), Steering System, Brake System (Hydraulic, Front Disc/Rear Drum), Wheel/Tire Specifications
Electrical:
Battery, Charging System (Alternator), Starting System (Starter Motor), Ignition System, Lighting System, Instrumentation, Wiper System, Horn, Fuses and Relays, Wiring Diagrams (Comprehensive)
Body:
Body Structure, Exterior Panels, Doors, Glass, Interior Trim, Seats, HVAC System (Heating, Ventilation, Air Conditioning), Body Electrical Components
Procedures Included
Maintenance:
Routine Service Checks, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid, Differential Fluid), Filter Replacements, Spark Plug Service, Belt Adjustments/Replacements
Repair:
Engine Overhaul (Top and Bottom End), Transmission Rebuild, Clutch Replacement, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Electrical Circuit Analysis, Mechanical Component Testing
Technical Depth
Depth:
Comprehensive from basic inspections and adjustments to full engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and diagnostic procedures.
๐Ÿ“Š Manual Specifications
File Format
Compatibility:
PC and Mac Compatible
Print Quality
Readability:
High Resolution for clear viewing and printing. Zoom in/out functionality.
Binding Type
Binding:
Digital (Instant Download - PDF)
Paper Type
Print Option:
Printable (Print selected pages or the entire manual).
โš™๏ธ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Displacement 1:
2.0 Liters (1997cc)
Engine Configuration 1:
Inline 4-cylinder, SOHC
Horsepower 1:
Approx. 98-103 HP (depending on year and emissions)
Torque 1:
Approx. 121-125 lb-ft (depending on year)
Optional Engine
Engine Code 2:
4G53 / 4G54 (G5xB)
Engine Displacement 2:
2.4 Liters (2351cc / 2555cc for G54B)
Engine Configuration 2:
Inline 4-cylinder, SOHC
Horsepower 2:
Approx. 108-116 HP (depending on variant)
Torque 2:
Approx. 130-135 lb-ft (depending on variant)
Fuel System
Fuel Delivery:
Carbureted (early models) and Fuel Injection (later models, EFI)
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
4Wd System:
Available with Part-Time 4WD with a 2-speed transfer case (4WD models).
๐Ÿ“ Dimensions
Exterior
Wheelbase Shortbed:
Approx. 109.4 inches
Wheelbase Longbed:
Approx. 116.5 inches
Weights
Curb Weight Range:
Approx. 2800 - 3500 lbs (depending on configuration)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
Vehicle safety standards of the era. No specific NHTSA/IIHS ratings are readily available for this specific model/generation.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. Power assist optional/standard on higher trims.
Passive Features
Seatbelts:
Lap and shoulder belts (front), Lap belts (center, if equipped)
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM Radio with Cassette Player (optional).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional on some models, and potentially standard on later ones, particularly on 4WD versions. (Manual will detail if applicable).
Connectivity
Aux Input:
Not typically equipped with factory AUX or USB input.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on usage and oil type).
Engine Coolant Change:
Every 2 years or 30,000 miles.
Transmission Fluid Change:
Manual: Every 30,000-50,000 miles. Automatic: Every 24,000-36,000 miles.
Fluid Specifications
Engine Oil Specification:
API Service SG or higher, SAE 10W-30 or 10W-40 recommended (consult manual for specific temperature ranges).
Coolant Specification:
Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 75W-85
Transmission Fluid Automatic:
Dexron II or Dexron III compatible automatic transmission fluid.
Known Issues
Common Problems:
Rust (especially in rocker panels, bed floor, and cab corners), rear main seal leaks (4G63), carburetor issues (early models), clutch wear, suspension component wear (ball joints, tie rods).
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Previous Generation:
Mitsubishi Mighty Max (pre-1987)
Successor Generation:
Mitsubishi Montero Sport / Dodge Raider (later iterations merged with SUV platforms)
Production
Manufacturing Location:
Japan (primarily)
๐Ÿ† Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for this generation are not prominently documented, the Mitsubishi small truck platform was generally well-regarded for its durability and value in the segment during its production run.
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