๐ท๏ธ Basic Information Identification Make: Alfa Romeo Model: 33 Year: 1987 Codes Chassis Code: Series 2 (907) ๐ Introduction Market Position Segment: Compact family car / Hatchback Brand Perception: Sporty, driver-focused, Italian styling Competitive Analysis Key Competitors 1987: Volkswagen Golf, Ford Escort, Opel Kadett/Vauxhall Astra, Peugeot 309 Key Features Engine Layout: Front-wheel drive with transversely mounted Boxer engines Body Styles: 3-door and 5-door hatchback, later sedan (33)'s predecessor, Alfasud, was known for its saloon body. Unique Selling Points: Distinctive Italian design, engaging driving dynamics, Boxer engine character ๐ Manual Details Coverage Areas All Models Trims Engines Transmissions: True Page Count Estimated Pages: 500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Comprehensive (including Boxer engine specifics) Engine Management Fuel: Carburetor (Dell'Orto/Weber) and early fuel injection systems Ignition System: Distributor-based ignition systems Cooling System: Radiator, thermostat, fan, coolant circulation Lubrication System: Oil pump, oil filter, oil passages, oil type specifications Transmission Manual: Gearbox (5-speed), clutch operation, removal and installation Transmission Automatic: Optional automatic transmission (if applicable, coverage may vary) Drivetrain: Front-wheel drive, driveshafts, CV joints Suspension Front: MacPherson strut, wishbones, anti-roll bar Suspension Rear: Trailing arms, coil springs, shock absorbers Steering System: Rack and pinion, steering column, power steering (if equipped) Braking System: Front discs, rear drums/discs, hydraulic system, brake bleeding Electrical System Charging: Alternator, voltage regulator, battery Electrical System Starting: Starter motor, ignition switch Lighting System: Headlights, taillights, interior lighting, wiring diagrams Instrumentation: Dashboard gauges, warning lights, sensor diagnostics Body Exterior: Body panels, doors, hood, trunk, glass, trim Body Interior: Seats, carpets, dashboard, trim panels HVAC System: Heating, ventilation, air conditioning (if equipped) Body Electronics: Wipers, horn, central locking (if equipped) Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug replacement, fluid checks Troubleshooting Diagnostics: Systematic fault finding, common problems and solutions Engine Overhaul: Complete engine rebuild procedures, component specifications Transmission Repair: Gearbox disassembly, inspection, and reassembly Brake System Repair: Disc/drum replacement, caliper/cylinder servicing, line replacement Suspension Component Replacement: Strut, ball joint, bushing, shock absorber replacement Electrical Component Testing: Testing alternators, starter motors, sensors, switches Bodywork Repair: Panel alignment, rust repair (general guidelines), trim fitting HVAC Repair: Component replacement (blower motor, condenser, evaporator), refrigerant handling (general) Wiring Diagrams: Detailed electrical schematics for various systems Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) ๐ Manual Specifications File Format File Type: PDF Searchable Text: Likely (depending on original scan quality) Printable: Yes Print Quality Quality: Digital (original source quality dependent) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Naturally aspirated Boxer (Flat) 4-cylinder Displacement Options: 1.3L, 1.4L, 1.5L, 1.7L (various configurations for 1987 model year) Engine Code Example: AR301xx series (for Boxer engines) Performance Horsepower Range: Approx. 75-115 hp (depending on engine variant) Torque Range: Approx. 110-150 Nm (depending on engine variant) Fuel System Fuel Delivery: Twin-choke downdraft carburetors (e.g., Dell'Orto FZD, Weber IDF) or early Bosch L-Jetronic fuel injection on some variants. Fuel Type: Unleaded Petrol (as per 1987 regulations, manual will specify octane rating) Engine Features Timing Belt Chain: Timing belt driven camshafts (often requiring specific tensioner adjustment) Engine Cooling: Liquid-cooled ๐ง Transmission Standard Type: 5-speed Manual Transaxle Optional Type: 3-speed Automatic (less common) Features Clutch Type: Hydraulically operated single dry plate clutch ๐ Dimensions Exterior Body Styles: 3-door and 5-door hatchback Length: Approx. 3950-4050 mm (depending on variant) Width: Approx. 1640-1670 mm Height: Approx. 1370-1420 mm Weights Curb Weight: Approx. 950-1100 kg (depending on variant and equipment) ๐ก๏ธ Safety Features Ratings Crash Test Results: No formal ANCAP/Euro NCAP ratings for this era. Safety standards of the time applied. Active Features Brakes: Front ventilated discs, rear drums (standard) or discs (optional/performance variants) Steering: Responsive rack and pinion steering Passive Features Seatbelts: Standard front seatbelts (likely non-retracting on base models), rear seatbelts Body Structure: Reinforced passenger cell (typical for European cars of the era) ๐ก Technology Features Infotainment Radio: Optional aftermarket or factory-fit radio/cassette player Driver Assistance ABS: Optional Anti-lock Braking System (ABS) on some higher-specification models. Connectivity None: No modern connectivity features (Bluetooth, USB, etc.) ๐ง Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 km or 6-12 months (check manual for exact recommendation) Timing Belt Replacement: Typically every 40,000 - 60,000 km or 3-4 years (critical interval) Fluid Specifications Engine Oil: API SG or SF, SAE 10W-40 or 15W-40 (check manual for specific viscosity based on climate) Coolant: Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water Brake Fluid: DOT 3 or DOT 4 brake fluid Transmission Fluid Manual: API GL-4 SAE 75W-90 or 80W-90 gear oil Known Issues Rust: Common issue, especially on sills, wheel arches, and floor pans. Underbody rust prevention is vital. Carburetor Tuning: Carburetors can require periodic adjustment and cleaning for optimal performance. Suspension Bushings: Wear in...