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1988-1994 BMW 7 Series 735i 735iL 740i 740iL Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E32 Product Name: 1988-1994 BMW 7 Series 735i 735iL 740i 740iL Service Repair Manual ๐Ÿ‘‹ Introduction Market Position Segment: Full-size Luxury Sedan Competitive Analysis Competitors: Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Cadillac DeVille. Key Features Unique Selling Points: Advanced engineering, superior ride comfort, powerful engines, and a focus on driver engagement characteristic of BMW's M division heritage, even in standard luxury models. ๐Ÿ“‹ Manual Details Coverage Areas Vehicle Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Vehicle Models: 735i, 735iL, 740i, 740iL, 750iL Page Count Total Pages: 987 Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for M30 and M60 engines. Transmission: Repair and maintenance for automatic transmissions (e.g., ZF 4HP22, 4HP24). Suspension Steering Brakes: Comprehensive coverage of front and rear suspension, steering systems (including power steering), and braking systems (including ABS). Electrical System: Detailed troubleshooting and repair for all electrical components, including lighting, ignition, starting, charging, and auxiliary systems. Body Equipment: Procedures for body panel repair, door mechanisms, glass replacement, and interior trim. Equipment Accessories: Information on climate control, power seats, windows, mirrors, sunroof, and audio systems. Electrical Wiring Diagrams: Extensive electrical wiring diagrams for all vehicle systems. Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, and inspections. Diagnostics Troubleshooting: Step-by-step diagnostic procedures and common fault finding for various systems. Repair Overhaul: Detailed instructions for component removal, repair, reassembly, and installation. Technical Specifications: Torque specifications, clearances, fluid types, and capacities. Technical Depth Depth: Complete factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds. ๐Ÿ“Š Manual Specifications File Format Compatibility: All Versions of Windows & Mac Print Quality Printable: Printable without any restriction Requirements Reader Software: Adobe PDF Reader โš™๏ธ Engine Specifications Primary Engine 735I 735Il Engine Code: M30B35 Engine Type: Inline 6-Cylinder, Naturally Aspirated Displacement: 3.430 cc (3.4 Liters) Bore X Stroke: 92.0 mm x 86.0 mm Compression Ratio: 8.0:1 or 9.0:1 (depending on market/model year) Horsepower Net Psi: 208 hp @ 5,700 rpm Torque Net Lb-Ft: 225 lb-ft @ 4,000 rpm Fuel System: Bosch Motronic Fuel Injection Primary Engine 40I 40Il Engine Code: M60B40 Engine Type: V8, Naturally Aspirated Displacement: 3.982 cc (4.0 Liters) Bore X Stroke: 84.0 mm x 89.0 mm Compression Ratio: 10.0:1 Horsepower Net Psi: 282 hp @ 5,800 rpm Torque Net Lb-Ft: 295 lb-ft @ 4,500 rpm Fuel System: Bosch Motronic M3.3 Fuel Injection Notes Engine Notes: The M60 V8 was BMW's first mainstream V8 engine, notable for its compact design and Nikasil cylinder liners (later replaced by Alusil in some markets due to potential sulfur sensitivity). ๐Ÿ”ง Transmission 735I 735Il Standard Transmission: 4-Speed Automatic (ZF 4HP22) Optional Transmission: 5-Speed Manual (Getrag 265/5) - Rare in North American market 740I 740Il Standard Transmission: 5-Speed Automatic (ZF 5HP30) Features Transmission Control: Electronic transmission control with sport/economy modes. Fluid Specifications Zf 4Hp22 Fluid Type: BMW ATF LT-3 (or equivalent Dexron III/Mercon) Zf 5Hp30 Fluid Type: BMW ATF LT-4 (or equivalent Dexron III/Mercon) ๐Ÿ“ Dimensions Exterior 735I Length: 4,960 mm (195.3 in) Width: 1,847 mm (72.7 in) Height: 1,400 mm (55.1 in) Exterior 735Il Length: 5,124 mm (201.7 in) Width: 1,847 mm (72.7 in) Height: 1,400 mm (55.1 in) Exterior 740I Length: 4,960 mm (195.3 in) Width: 1,847 mm (72.7 in) Height: 1,400 mm (55.1 in) Exterior 740Il Length: 5,124 mm (201.7 in) Width: 1,847 mm (72.7 in) Height: 1,400 mm (55.1 in) Weights Curb Weight 735I: Approx. 1,700 kg (3,748 lbs) Curb Weight 740I: Approx. 1,790 kg (3,946 lbs) Curb Weight 740Il: Approx. 1,890 kg (4,167 lbs) Wheels Tires Standard Wheel Size: 15-inch or 16-inch Alloy Standard Tire Size: 205/65R15, 215/65R15, 225/60R15, 225/55R16 (vary by model and year) Bolt Pattern: 5 x 120 mm ๐Ÿ›ก๏ธ Safety Features Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional (ASC - Automatic Stability Control) on later models. Passive Features Airbags: Driver-side airbag standard from 1990 onwards; passenger airbag optional/standard later in production. Seatbelts: 3-point inertia-reel seatbelts with pretensioners. Chassis Structure Construction: Reinforced safety cell, crumple zones. ๐Ÿ’ก Technology Features Infotainment Audio System: Premium sound systems (e.g., Nakamichi) were available, often with cassette player and optional CD changer. Driver Assistance Cruise Control: Standard electronic cruise control. Climate Control System Type: Automatic climate control with dual-zone temperature settings. Comfort Features Seating: Power-adjustable front seats with memory function, heated seats, and lumbar support. Windows Mirrors: Power windows, power mirrors with defroster, power sunroof. ๐Ÿ”ง Maintenance Service Intervals General Oil Change: Every 7,500-10,000 miles or 12-18 months, depending on driving conditions. Refer to manual for specific recommendations. Spark Plugs: Typically every 30,000-60,000 miles, depending on plug type (e.g., standard copper vs. platinum). Coolant Flush: Every...
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1988-1994 BMW 7 Series 735i 735iL 740i 740iL Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
7 Series
Chassis Code:
E32
Product Name:
1988-1994 BMW 7 Series 735i 735iL 740i 740iL Service Repair Manual
๐Ÿ‘‹ Introduction
Market Position
Segment:
Full-size Luxury Sedan
Competitive Analysis
Competitors:
Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Cadillac DeVille.
Key Features
Unique Selling Points:
Advanced engineering, superior ride comfort, powerful engines, and a focus on driver engagement characteristic of BMW's M division heritage, even in standard luxury models.
๐Ÿ“‹ Manual Details
Coverage Areas
Vehicle Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994
Vehicle Models:
735i, 735iL, 740i, 740iL, 750iL
Page Count
Total Pages:
987
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for M30 and M60 engines.
Transmission:
Repair and maintenance for automatic transmissions (e.g., ZF 4HP22, 4HP24).
Suspension Steering Brakes:
Comprehensive coverage of front and rear suspension, steering systems (including power steering), and braking systems (including ABS).
Electrical System:
Detailed troubleshooting and repair for all electrical components, including lighting, ignition, starting, charging, and auxiliary systems.
Body Equipment:
Procedures for body panel repair, door mechanisms, glass replacement, and interior trim.
Equipment Accessories:
Information on climate control, power seats, windows, mirrors, sunroof, and audio systems.
Electrical Wiring Diagrams:
Extensive electrical wiring diagrams for all vehicle systems.
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, and inspections.
Diagnostics Troubleshooting:
Step-by-step diagnostic procedures and common fault finding for various systems.
Repair Overhaul:
Detailed instructions for component removal, repair, reassembly, and installation.
Technical Specifications:
Torque specifications, clearances, fluid types, and capacities.
Technical Depth
Depth:
Complete factory-level detail, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic maintenance to complete engine and transmission rebuilds.
๐Ÿ“Š Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Print Quality
Printable:
Printable without any restriction
Requirements
Reader Software:
Adobe PDF Reader
โš™๏ธ Engine Specifications
Primary Engine 735I 735Il
Engine Code:
M30B35
Engine Type:
Inline 6-Cylinder, Naturally Aspirated
Displacement:
3.430 cc (3.4 Liters)
Bore X Stroke:
92.0 mm x 86.0 mm
Compression Ratio:
8.0:1 or 9.0:1 (depending on market/model year)
Horsepower Net Psi:
208 hp @ 5,700 rpm
Torque Net Lb-Ft:
225 lb-ft @ 4,000 rpm
Fuel System:
Bosch Motronic Fuel Injection
Primary Engine 40I 40Il
Engine Code:
M60B40
Engine Type:
V8, Naturally Aspirated
Displacement:
3.982 cc (4.0 Liters)
Bore X Stroke:
84.0 mm x 89.0 mm
Compression Ratio:
10.0:1
Horsepower Net Psi:
282 hp @ 5,800 rpm
Torque Net Lb-Ft:
295 lb-ft @ 4,500 rpm
Fuel System:
Bosch Motronic M3.3 Fuel Injection
Notes
Engine Notes:
The M60 V8 was BMW's first mainstream V8 engine, notable for its compact design and Nikasil cylinder liners (later replaced by Alusil in some markets due to potential sulfur sensitivity).
๐Ÿ”ง Transmission
735I 735Il
Standard Transmission:
4-Speed Automatic (ZF 4HP22)
Optional Transmission:
5-Speed Manual (Getrag 265/5) - Rare in North American market
740I 740Il
Standard Transmission:
5-Speed Automatic (ZF 5HP30)
Features
Transmission Control:
Electronic transmission control with sport/economy modes.
Fluid Specifications
Zf 4Hp22 Fluid Type:
BMW ATF LT-3 (or equivalent Dexron III/Mercon)
Zf 5Hp30 Fluid Type:
BMW ATF LT-4 (or equivalent Dexron III/Mercon)
๐Ÿ“ Dimensions
Exterior 735I
Length:
4,960 mm (195.3 in)
Width:
1,847 mm (72.7 in)
Height:
1,400 mm (55.1 in)
Exterior 735Il
Length:
5,124 mm (201.7 in)
Width:
1,847 mm (72.7 in)
Height:
1,400 mm (55.1 in)
Exterior 740I
Length:
4,960 mm (195.3 in)
Width:
1,847 mm (72.7 in)
Height:
1,400 mm (55.1 in)
Exterior 740Il
Length:
5,124 mm (201.7 in)
Width:
1,847 mm (72.7 in)
Height:
1,400 mm (55.1 in)
Weights
Curb Weight 735I:
Approx. 1,700 kg (3,748 lbs)
Curb Weight 740I:
Approx. 1,790 kg (3,946 lbs)
Curb Weight 740Il:
Approx. 1,890 kg (4,167 lbs)
Wheels Tires
Standard Wheel Size:
15-inch or 16-inch Alloy
Standard Tire Size:
205/65R15, 215/65R15, 225/60R15, 225/55R16 (vary by model and year)
Bolt Pattern:
5 x 120 mm
๐Ÿ›ก๏ธ Safety Features
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (ASC - Automatic Stability Control) on later models.
Passive Features
Airbags:
Driver-side airbag standard from 1990 onwards; passenger airbag optional/standard later in production.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners.
Chassis Structure
Construction:
Reinforced safety cell, crumple zones.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Premium sound systems (e.g., Nakamichi) were available, often with cassette player and optional CD changer.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Climate Control
System Type:
Automatic climate control with dual-zone temperature settings.
Comfort Features
Seating:
Power-adjustable front seats with memory function, heated seats, and lumbar support.
Windows Mirrors:
Power windows, power mirrors with defroster, power sunroof.
๐Ÿ”ง Maintenance
Service Intervals General
Oil Change:
Every 7,500-10,000 miles or 12-18 months, depending on driving conditions. Refer to manual for specific recommendations.
Spark Plugs:
Typically every 30,000-60,000 miles, depending on plug type (e.g., standard copper vs. platinum).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil M30:
SAE 5W-30, 5W-40, 10W-40 or 10W-50 synthetic or semi-synthetic (refer to manual for specific BMW approval).
Engine Oil M60:
SAE 5W-30 or 5W-40 synthetic (refer to manual for specific BMW approval).
Coolant:
BMW Blue Long-Life Coolant (G48) or equivalent ethylene glycol-based coolant.
Brake Fluid:
DOT 4 or DOT 5.1 (low viscosity). Flush every 2 years.
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump seals can fail.
Engine M60:
Nikasil cylinder liner wear due to poor fuel quality or extended oil change intervals (especially in early production models). Vanos unit can exhibit rattle.
Electrical:
Headlight switch failure, LCM (Light Control Module) issues, door lock actuators, ABS sensors, and instrument cluster dead pixels/failures.
Suspension:
Front control arm bushings, rear subframe bushings, and shock absorber mounts are common wear items.
Interior:
Headliner sagging, seat leather cracking, pixelated displays (instrument cluster, climate control).
๐Ÿ“š Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for performance, luxury, and engineering excellence.
Model Evolution
E32 Introduction:
The E32 generation of the 7 Series was introduced in 1986 as a successor to the E23, aiming to elevate luxury, technology, and performance.
Key Updates:
Introduction of the V8 engine (M60) in 1992 for the 740i/740iL models marked a significant shift. Extended wheelbase 'iL' models provided enhanced rear passenger comfort.
Production
Production Years E32:
1986-1994
Manufacturing Location:
Germany
๐Ÿ† Awards & Recognition
Recognitions
Editorial Reviews:
Consistently praised for its driving dynamics, refined interior, and quiet ride, often considered a benchmark for luxury sedans of its era.
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