1988-1994 BMW 7 Series ( E32 ) 735i 735iL 740i 740iL 750iL Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: BMW Model: 7 Series Model Code: E32 Year Range: 1988-1994 Specific Models Covered: 735i, 735iL, 740i, 740iL, 750iL Codes Chassis Code: E32 ๐ Introduction Market Position Vehicle Segment: Full-size luxury sedan. Target Demographic: Affluent individuals seeking comfort, performance, and advanced engineering. Competitive Analysis Key Competitors: Mercedes-Benz S-Class (W126/W140), Jaguar XJ, Lexus LS 400. Key Features Brand Reputation: BMW's reputation for 'The Ultimate Driving Machine', emphasizing performance and handling even in its luxury segment. Engineering Excellence: Advanced engineering, sophisticated powertrains, and luxurious interiors. Long Wheelbase Options: Availability of 'iL' long-wheelbase versions for enhanced rear passenger space. ๐ Manual Details Coverage Areas Diagnostic Procedures: Comprehensive diagnostic procedures for all major systems. Repair Procedures: Detailed step-by-step repair instructions for all components. Maintenance Schedules: Factory recommended maintenance schedules and procedures. Electrical Systems: Complete coverage of wiring diagrams, component testing, and troubleshooting for all electrical systems. Body And Chassis: Information on body panel repair, alignment, and chassis components. Page Count Estimated Page Count: Extensive (specific number not provided, but implies a very comprehensive manual). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, tuning, lubrication, cooling, fuel delivery, emissions control. Engine Electrical: Ignition system, engine management systems (DME), sensors, actuators. Transmission: Automatic transmission (e.g., ZF 4HP22/24, 5HP30) overhaul, diagnostics, and fluid specifications. Drivetrain: Driveshafts, differential, axles, wheel bearings. Suspension: Front and rear suspension components, steering system, alignment specifications. Brakes: Brake system diagnosis, repair, ABS (Anti-lock Braking System) and DSC (Dynamic Stability Control) coverage (if applicable to specific models). HVAC: Heating, Ventilation, and Air Conditioning system service and repair. Interior: Interior trim, seating systems, and electronic features. Body: Body panel removal/installation, door mechanisms, glass replacement. Procedures Included Troubleshooting: Systematic troubleshooting guides for common and uncommon faults. Rebuilding: Complete engine and transmission rebuilding procedures. Tune Up: Detailed tune-up procedures, including ignition timing and fuel mixture adjustments. Replacement: Component replacement for all major parts, with torque specifications. Adjustment: Adjustments for various systems, such as throttle linkage, parking brake. Calibration: Calibration procedures for electronic systems (where applicable). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Detail Level: Factory-level detail with hundreds of photos and illustrations. Target Audience: Suitable for DIY enthusiasts and professional mechanics alike. ๐ Manual Specifications File Format File Type: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Searchability: Assumed to be searchable text within the PDF format. Print Quality Printability: All pages are printable. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine 1 Variant: 3.5L M30B35 inline-6 Engine 1 Displacement: 3430 cc (3.5 Liters) Engine 1 Horsepower: Approx. 208-211 hp @ 5700-5900 rpm (depending on market/year) Engine 1 Torque: Approx. 225-228 lb-ft @ 4000-4200 rpm (depending on market/year) Engine 2 Variant: 4.0L M60B40 V8 Engine 2 Displacement: 3982 cc (4.0 Liters) Engine 2 Horsepower: Approx. 282 hp @ 5800 rpm Engine 2 Torque: Approx. 295 lb-ft @ 4500 rpm Engine 3 Variant: 5.0L M70B50 V12 Engine 3 Displacement: 4988 cc (5.0 Liters) Engine 3 Horsepower: Approx. 295 hp @ 5200 rpm Engine 3 Torque: Approx. 332 lb-ft @ 4100 rpm Performance 0 60 Mph 735I: Approx. 7.8-8.5 seconds 0 60 Mph 740I: Approx. 6.5-7.0 seconds 0 60 Mph 750Il: Approx. 7.0-7.4 seconds Fuel System Fuel Delivery: Bosch Motronic fuel injection (DME). Fuel Type: Premium Unleaded Gasoline. ๐ง Transmission Standard Transmission Type: Automatic transmission was standard on most models. Optional Optional Transmission: Manual transmission was rarely offered, if at all, on E32 models. Features Automatic Transmission Models: ZF 4HP22 (735i), ZF 4HP24 (early 740i), ZF 5HP30 (late 740i, 750iL). Transmission Fluid Type: Specific Dexron/Mercon type ATF, consult manual for exact specification (e.g., Dexron II-E or III). ๐ Dimensions Exterior Wheelbase Standard: Approx. 117.4 inches (2982 mm) Wheelbase Long: Approx. 124.4 inches (3160 mm) for iL models Length Standard: Approx. 196.3 inches (4985 mm) Length Long: Approx. 203.3 inches (5165 mm) for iL models Weights Curb Weight 735I: Approx. 3900-4100 lbs (1769-1860 kg) Curb Weight 750Il: Approx. 4400-4600 lbs (1996-2087 kg) Wheelbase: Specific values vary by model (735i, 735iL, 740i, 740iL, 750iL). ๐ก๏ธ Safety Features Ratings Crash Test Data: NHTSA and IIHS ratings from this era are limited but generally reflect robust construction for its time. Active Features ABS: Standard Anti-lock Braking System (ABS) on all models. Asc: Automatic Stability Control (ASC) or Traction Control (ASC+T) available on later models. Passive Features Airbags: Driver's side airbag became standard during the E32's production run. Seat Belts: Three-point seat belts with pretensioners. Body Structure: Reinforced safety cage and crumple zones. ๐ก Technology Features Infotainment Audio System: Factory premium sound systems, often with cassette players and optional CD changers. On Board Computer: On-Board Computer (OBC) displaying trip data, fuel...
Specific Dexron/Mercon type ATF, consult manual for exact specification (e.g., Dexron II-E or III).
๐ Dimensions
Exterior
Wheelbase Standard:
Approx. 117.4 inches (2982 mm)
Wheelbase Long:
Approx. 124.4 inches (3160 mm) for iL models
Length Standard:
Approx. 196.3 inches (4985 mm)
Length Long:
Approx. 203.3 inches (5165 mm) for iL models
Weights
Curb Weight 735I:
Approx. 3900-4100 lbs (1769-1860 kg)
Curb Weight 750Il:
Approx. 4400-4600 lbs (1996-2087 kg)
Wheelbase:
Specific values vary by model (735i, 735iL, 740i, 740iL, 750iL).
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
NHTSA and IIHS ratings from this era are limited but generally reflect robust construction for its time.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Asc:
Automatic Stability Control (ASC) or Traction Control (ASC+T) available on later models.
Passive Features
Airbags:
Driver's side airbag became standard during the E32's production run.
Seat Belts:
Three-point seat belts with pretensioners.
Body Structure:
Reinforced safety cage and crumple zones.
๐ก Technology Features
Infotainment
Audio System:
Factory premium sound systems, often with cassette players and optional CD changers.
On Board Computer:
On-Board Computer (OBC) displaying trip data, fuel economy, and system diagnostics.
Driver Assistance
Cruise Control:
Electronic cruise control.
Parking Sensors:
Rear parking sensors ('Park Distance Control') were introduced later in the E32's life.
Connectivity
Phone Integration:
Optional integrated car phone systems in some markets.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 12 months, depending on driving conditions and oil used. Consult manual for specific intervals.
Spark Plug Replacement:
Varies by engine; for M30 inline-6, typically around 30,000 miles. For V8/V12, consult manual.
Coolant Flush:
Recommended every 2-3 years or 30,000-50,000 miles.
Transmission Fluid Change:
Recommended around 50,000-80,000 miles or as per manual, especially for the automatic transmissions.
Fluid Specifications
Engine Oil Type:
API SG or higher, viscosity typically 15W-40 or 10W-40 depending on climate. Synthetic oils are highly recommended. Consult manual.
Coolant Type:
BMW Blue Antifreeze or equivalent (Ethylene Glycol based with corrosion inhibitors). Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Electrical Problems:
Water ingress into fuse box, failing OBC display pixels, door lock actuators, window regulators.
Common Mechanical Problems:
Cooling system leaks (radiator, hoses, water pump), front suspension wear (bushings, ball joints), VANOS system issues (on later V8s if equipped), subframe bushings.
Common Engine Issues:
Head gasket leaks (especially on M30), oil leaks (valve cover gaskets, oil pan gaskets), timing chain guides wear (M60/M70).
Common Transmission Issues:
ZF automatic transmissions can develop leaks and wear over time; mechatronic unit issues.
๐ Vehicle History
Brand Heritage
Brand Focus:
BMW has a long-standing reputation for performance-oriented luxury vehicles.
Model Evolution
Predecessor:
BMW E23 7 Series.
Successor:
BMW E38 7 Series.
Production
Production Years:
1986-1994.
Major Updates:
Introduction of the M60 V8 engines (740i/iL) in 1992 and the M70 V12 (750iL) in 1987.
๐ Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E32 7 Series consistently ranked highly and was a frequent contender on Car and Driver's 10Best lists during its production years.
Automotive Journalism Acclaim:
Praised by automotive journalists for its advanced technology, ride comfort, and driving dynamics compared to its predecessors and competitors.