BMW 735i 735iL 1988-1994 Full Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: BMW Model: 735i / 735iL Model Code: E32 Generation Generation Designation: E32 Codes Engine Codes: M30B35 ๐ Introduction Market Position Segment: Full-size Luxury Sedan Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops specializing in European vehicles. Competitive Analysis Key Competitors: Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ Key Features Vehicle Highlights: Renowned for smooth ride, refined engineering, advanced (for its era) technology, and luxurious interior. Manual Value Proposition: Provides the detailed technical information necessary to maintain and repair the sophisticated E32 chassis, saving on dealership service costs. ๐ Manual Details Coverage Areas Covered Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Covered Models: 735i, 735iL Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Full Service Repair Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine (M30B35), Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (Automatic) Chassis: Suspension (Front/Rear), Steering System, Drivetrain (Rear Wheel Drive), Brakes (Front/Rear) Electrical: Wiring Diagrams, Lighting System, Instrumentation, Power Accessories, Climate Control Electronics, Engine Management Electronics Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Changes, Tune-ups Diagnostics And Troubleshooting: Fault Code Interpretation, Symptom-Based Troubleshooting, Component Testing Repair And Rebuild: Engine Overhaul, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement Specifications And Tolerances: Torque Specifications, Clearance Measurements, Component Dimensions Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics. ๐ Manual Specifications File Format File Quality: High-resolution scans, clear text, searchable content. Printable: Yes, all pages are printable. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, DOHC Displacement: 3.430 cc (3.4 Liters) Bore X Stroke: 92.0 mm x 86.0 mm Compression Ratio: 8.5:1 Performance Horsepower: 208 hp @ 5700 rpm (approx.) Torque: 290 Nm (214 lb-ft) @ 4000 rpm (approx.) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium Recommended) Engine Management Ignition System: Distributorless Ignition System (DIS) or Distributor-based depending on specific model year/market ๐ง Transmission Standard Transmission Type: 4-Speed Automatic (ZF 4HP22) Optional Optional Transmission: 5-Speed Manual (Getrag 265/5 - rare on 735i) Features Transmission Fluid Type: Dexron III (or equivalent) Transmission Fluid Capacity: Approx. 9.0 Liters (dry fill), 4.5 Liters (refill) ๐ Dimensions Exterior Wheelbase 735I: 2830 mm (111.4 in) Wheelbase 735Il: 3070 mm (120.9 in) Length 735I: 4970 mm (195.7 in) Length 735Il: 5125 mm (201.8 in) Weights Curb Weight 735I: 1720 kg (3792 lbs) (approx.) Curb Weight 735Il: 1770 kg (3902 lbs) (approx.) Gross Vehicle Weight Rating: 2300 kg (approx.) Wheel Bolt Pattern: 5x120 Wheel Size: 15x7.0J (standard), 16" optional Tire Size: 205/65 R15 (standard), 225/60 R15 optional ๐ก๏ธ Safety Features Ratings Safety Ratings Era: Vehicle safety standards varied significantly during this period. Specific crash test ratings from modern agencies are not directly comparable. Active Features Active Safety Features: Anti-lock Braking System (ABS) standard, Power-Assisted Steering Passive Features Passive Safety Features: Reinforced passenger cell, Crumple zones, Driver and passenger airbags (later models), Seatbelt pre-tensioners ๐ก Technology Features Infotainment Infotainment Features: Premium sound system (e.g., Nakamichi), Cassette player, Optional CD player (later models), Analog climate controls. Driver Assistance Driver Assistance Features: Cruise Control, Optional Traction Control System (ASC/ASC+T in later models). Connectivity Connectivity Options: None (era-appropriate), focusing on in-car comfort and functionality. ๐ง Maintenance Service Intervals Oil Change Interval: Every 10,000-15,000 km or 12 months, whichever comes first (using synthetic oil). Coolant Flush Interval: Every 2-3 years or 50,000 km Spark Plug Replacement: Every 50,000-100,000 km depending on plug type. Fluid Specifications Engine Oil Specification: API SG or higher, SAE 10W-40 or 5W-40 (synthetic recommended) Engine Oil Capacity: 6.5 Liters (6.9 US Quarts) Coolant Type: BMW Antifreeze/Coolant (Blue) or equivalent ethylene glycol based with corrosion inhibitors. Brake Fluid Type: DOT 4 Known Issues Common Problems Engine: Head gasket leaks, Oil pan gasket leaks, Idle control valve issues, Cooling system hose degradation. Common Problems Electrical: Gauge cluster failures, Door lock actuator failures, Climate control module issues, Wiring harness degradation (especially in engine bay). Common Problems Chassis: Front suspension component wear (ball joints, control arm bushings), Rear differential leaks, Power steering pump leaks. ๐ Vehicle History Brand Heritage Bmw Heritage: BMW has a long-standing reputation for producing driver-focused luxury vehicles with advanced engineering and performance. Model Evolution E32 Introduction: The E32 generation replaced the E23 and was introduced in 1986, featuring a significant redesign and technological advancements. E32 Updates: Facelifted in 1994 with minor styling changes and updated electronics. Production Production Period: 1986-1994 Manufacturing Location: Germany ๐ Awards & Recognition Recognitions Vehicle Awards: While not typically focused on individual awards, the E32 was widely recognized for its engineering...
Premium sound system (e.g., Nakamichi), Cassette player, Optional CD player (later models), Analog climate controls.
Driver Assistance
Driver Assistance Features:
Cruise Control, Optional Traction Control System (ASC/ASC+T in later models).
Connectivity
Connectivity Options:
None (era-appropriate), focusing on in-car comfort and functionality.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 km or 12 months, whichever comes first (using synthetic oil).
Coolant Flush Interval:
Every 2-3 years or 50,000 km
Spark Plug Replacement:
Every 50,000-100,000 km depending on plug type.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-40 or 5W-40 (synthetic recommended)
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts)
Coolant Type:
BMW Antifreeze/Coolant (Blue) or equivalent ethylene glycol based with corrosion inhibitors.
Brake Fluid Type:
DOT 4
Known Issues
Common Problems Engine:
Head gasket leaks, Oil pan gasket leaks, Idle control valve issues, Cooling system hose degradation.
Common Problems Electrical:
Gauge cluster failures, Door lock actuator failures, Climate control module issues, Wiring harness degradation (especially in engine bay).
Common Problems Chassis:
Front suspension component wear (ball joints, control arm bushings), Rear differential leaks, Power steering pump leaks.
๐ Vehicle History
Brand Heritage
Bmw Heritage:
BMW has a long-standing reputation for producing driver-focused luxury vehicles with advanced engineering and performance.
Model Evolution
E32 Introduction:
The E32 generation replaced the E23 and was introduced in 1986, featuring a significant redesign and technological advancements.
E32 Updates:
Facelifted in 1994 with minor styling changes and updated electronics.
Production
Production Period:
1986-1994
Manufacturing Location:
Germany
๐ Awards & Recognition
Recognitions
Vehicle Awards:
While not typically focused on individual awards, the E32 was widely recognized for its engineering prowess and luxury appointments, setting benchmarks for its segment.
Ratings
Automotive Press Reviews:
Consistently praised by automotive journalists for its driving dynamics, build quality, and advanced features for its time.