Fiat Tipo Tempra 1988-1996 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Fiat Model: Tipo / Tempra Years Covered: 1988-1996 Codes Platform Codes: Tipo: Tipo Platform, Tempra: Type 159 ๐ Introduction Market Position Target Audience: Professional technicians and serious DIY mechanics. Competitive Analysis Value Proposition: Provides factory-level diagnostic and repair information, enabling cost-effective maintenance and repairs, often superior to aftermarket guides. Key Features Content Quality: Easy to read text, top-quality diagrams, step-by-step instructions, detailed exploded pictures. Access Method: Instant download for immediate access. ๐ Manual Details Coverage Areas Main Coverage: Fiat Tipo & Tempra models Page Count Estimated Pages: High hundreds (exact count not specified, but stated as 'hundreds of pages') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing systems, lubrication system, cooling system. Engine Management: Fuel injection systems (MPI, SPI), ignition systems, emission control systems, sensors, actuators, diagnostic procedures (OBD-I/II if applicable). Transmission Manual: Clutch system, manual gearbox assembly, disassembly, repair, gear shift mechanism. Transmission Automatic: Automatic transmission assembly, disassembly, repair, hydraulic control systems, torque converter. Drivetrain: Front-wheel drive axle shafts, constant velocity joints, differentials. Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam, multi-link depending on variant), shock absorbers, springs, control arms, bushings. Steering: Steering column, steering rack, power steering system (hydraulic), steering linkage. Brakes: Front disc brakes, rear drum brakes (or discs depending on variant), brake hydraulic system, master cylinder, brake booster, ABS system (if equipped). Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body panels, doors, hood, trunk, bumpers, interior trim, glass, structural components, corrosion protection. HVAC: Heating, ventilation, and air conditioning systems, components, and service. Body Electronics: Power windows, power door locks, central locking, mirrors, instrument cluster, warning lights. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, air filter replacement, belt inspections and replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable), electrical system diagnostics. Repair Procedures: Step-by-step repair instructions for all major systems, including component removal, overhaul, and reinstallation. Overhaul Rebuild: Detailed procedures for complete engine and transmission rebuilds. Adjustment Calibration: Setting ignition timing, valve clearances (where applicable), clutch adjustment, wheel alignment. Special Tools: Identification and usage of special tools required for specific repair procedures. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics). ๐ Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Type: Digital Download (no physical binding) Paper Type Type: N/A (digital format) Requirements Software: Adobe PDF Reader, WinZip (for unzipping the download) Compatibility Operating Systems: All Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Families: Fiat 'FIRE' (Fully Integrated Robotised Engine), Fiat 'Pratola Serra' (for larger displacements). Common Engines Tipo: 1.1L (1108cc) FIRE, 1.4L (1372cc) FIRE, 1.6L (1581cc) DOHC, 1.8L (1777cc) DOHC, 1.9L Diesel (1929cc). Common Engines Tempra: 1.4L (1372cc) FIRE, 1.6L (1581cc) DOHC, 1.8L (1777cc) DOHC, 2.0L (1995cc) DOHC, 1.9L Diesel (1929cc), 1.9L TD (1929cc). Performance Horsepower Range: Approximately 55 hp to 130 hp depending on engine variant and fuel type. Torque Range: Approximately 90 Nm to 170 Nm depending on engine variant. Fuel System Injection Systems: Carbureted (early models) and Multi-Point Fuel Injection (MPI) / Single-Point Fuel Injection (SPI). Fuel Type: Unleaded Gasoline (Octane rating as specified in manual), Diesel Fuel. ๐ง Transmission Standard Type Standard: 5-speed manual transmission. Optional Type Optional: 3-speed or 4-speed automatic transmission (depending on market and model variant). Features Drive Type: Front-Wheel Drive (FWD). Fluid Type Manual: Refer to manual for specific API GL-4 or GL-5 gear oil specifications and viscosity (e.g., 75W-90 or 80W-90). Fluid Type Automatic: Refer to manual for specific ATF (Automatic Transmission Fluid) type (e.g., Dexron II or equivalent). ๐ Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door sedan, 5-door station wagon (Tempra). General Size: Compact to small mid-size car segment. Weights Curb Weight Range: Approximately 1050 kg to 1300 kg depending on body style and engine. ๐ก๏ธ Safety Features Ratings Euro Ncaps: Limited official Euro NCAP data for this era, but generally considered competitive for its time. Manual will detail safety features. Active Features ABS: Available on higher trim levels and later models. Passive Features Airbags: Driver's airbag standard on later models, passenger airbag optional. Seatbelts: Pre-tensioning seatbelts (driver side) on some models. Body Structure: Reinforced safety cage, crumple zones. ๐ก Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Optional CD player on higher trims. Manual covers speaker installation and basic head unit troubleshooting. Driver Assistance ABS: As mentioned in Safety, ABS was an option and its troubleshooting would be covered. Connectivity Original Connectivity: Limited to basic accessory power outlets for charging devices. ๐ง Maintenance Service Intervals...
Front suspension (MacPherson struts), rear suspension (torsion beam, multi-link depending on variant), shock absorbers, springs, control arms, bushings.
Steering:
Steering column, steering rack, power steering system (hydraulic), steering linkage.
Brakes:
Front disc brakes, rear drum brakes (or discs depending on variant), brake hydraulic system, master cylinder, brake booster, ABS system (if equipped).
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams.
Unleaded Gasoline (Octane rating as specified in manual), Diesel Fuel.
๐ง Transmission
Standard
Type Standard:
5-speed manual transmission.
Optional
Type Optional:
3-speed or 4-speed automatic transmission (depending on market and model variant).
Features
Drive Type:
Front-Wheel Drive (FWD).
Fluid Type Manual:
Refer to manual for specific API GL-4 or GL-5 gear oil specifications and viscosity (e.g., 75W-90 or 80W-90).
Fluid Type Automatic:
Refer to manual for specific ATF (Automatic Transmission Fluid) type (e.g., Dexron II or equivalent).
๐ Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan, 5-door station wagon (Tempra).
General Size:
Compact to small mid-size car segment.
Weights
Curb Weight Range:
Approximately 1050 kg to 1300 kg depending on body style and engine.
๐ก๏ธ Safety Features
Ratings
Euro Ncaps:
Limited official Euro NCAP data for this era, but generally considered competitive for its time. Manual will detail safety features.
Active Features
ABS:
Available on higher trim levels and later models.
Passive Features
Airbags:
Driver's airbag standard on later models, passenger airbag optional.
Seatbelts:
Pre-tensioning seatbelts (driver side) on some models.
Body Structure:
Reinforced safety cage, crumple zones.
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Optional CD player on higher trims. Manual covers speaker installation and basic head unit troubleshooting.
Driver Assistance
ABS:
As mentioned in Safety, ABS was an option and its troubleshooting would be covered.
Connectivity
Original Connectivity:
Limited to basic accessory power outlets for charging devices.
๐ง Maintenance
Service Intervals
Oil Change:
Typically every 10,000 - 15,000 km or 12 months (refer to manual for specific engine).
Timing Belt:
Critical: 60,000 - 80,000 km or 4-5 years for non-interference engines, shorter intervals or specific checks for interference engines. Manual is essential here.
Coolant Change:
Typically every 2-3 years or as per manual's antifreeze type.
Fluid Specifications
Engine Oil:
Refer to manual for SAE viscosity (e.g., 10W-40, 15W-40) and API service classification (e.g., API SG/SH).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify mix ratio with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual).
Known Issues
Electrical Gremlins:
Common for older European cars; issues with wiring harnesses, earth points, and dashboard electronics.
Rust:
Prone to rust in common areas like wheel arches, sills, and door bottoms, especially in humid climates.
Suspension Wear:
Worn suspension bushings and ball joints can lead to noise and poor handling.
Exhaust Manifold:
Cracked exhaust manifolds, particularly on some petrol engine variants.
๐ Vehicle History
Brand Heritage
Fiat Legacy:
Fiat has a long history of producing popular and practical European vehicles, known for innovation and value.
Model Evolution
Tipo Introduction:
Launched in 1988 as a modern, front-wheel-drive hatchback designed for practicality and efficiency. Won European Car of the Year in 1989.
Tempra Introduction:
Launched in 1990 as the sedan and station wagon variants based on the Tipo platform, offering more space and versatility.
Production
Production Period:
1988-1996 for Tipo, 1990-1996 for Tempra (facelifts and minor updates within this period).
Manufacturing Locations:
Primarily Italy, with production also in other Fiat facilities worldwide.
๐ Awards & Recognition
Recognitions
European Car Of The Year:
Fiat Tipo awarded European Car of the Year in 1989.