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Peugeot 405 Service Repair Manual 1988-1997

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Peugeot Model: 405 Generation: 1st Generation Codes Chassis Codes: Type 155 ๐Ÿ‘‹ Introduction Market Position Segment: Compact Executive / Mid-size Family Car Competitive Analysis Key Competitors: Ford Sierra, Volkswagen Passat, Opel Vectra/Vauxhall Cavalier, Renault 21, Fiat Croma Key Features Design Philosophy: Emphasis on comfort, ride quality, and aerodynamic styling, penned by Giugiaro Manual Advantage: Provides factory-level repair and maintenance information in an accessible digital format, saving costs compared to physical manuals or dealership services ๐Ÿ“‹ Manual Details Coverage Areas Applicable Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Regions Covered: Global (Europe, North America, etc.) Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Delivery Format: PDF (Digital Download) ๐Ÿ“– Manual Coverage Systems Covered Engine Systems: Engine mechanicals, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling, fuel injection, ignition, engine management Transmission Systems: Manual and Automatic Transmissions, clutch, gearbox, differentials, drive axles, shifting mechanisms Brakes: Hydraulic system, master cylinder, brake boosters, ABS (if equipped), disc brakes, drum brakes, parking brake Suspension Steering: Front suspension (McPherson struts, wishbones), rear suspension (torsion beam, trailing arms), shock absorbers, springs, steering rack, power steering system Electrical Systems: Battery, charging system, starter motor, lighting, wipers, horn, power windows, central locking, dashboard instrumentation, fuses, relays, ECUs Fuel Exhaust Emission: Fuel tank, fuel pump, fuel lines, carburetors (early models), fuel injection systems (MPI, DI), exhaust manifolds, catalytic converter, emissions control systems (EGR, EVAP) Heating Ac Body: HVAC system components, refrigerant circuits, body panels, doors, windows, interior trim, seats, bumpers, body repair procedures Procedures Included Maintenance Tasks: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation Repair Tasks: Engine rebuilds, transmission overhaul, suspension component replacement, brake system bleeding and repair, electrical component diagnosis and replacement, body panel repair and alignment Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, fuel system pressure testing, ignition timing verification, compression testing Technical Data: Torque specifications, clearances, adjustments, alignment settings, wiring diagrams, diagnostic charts Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF Print Quality Printability: High-resolution, suitable for printing sections or the entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Recommendation: N/A (Digital Download) - Recommend durable paper for printed copies โš™๏ธ Engine Specifications Primary Engine Engine Families: XU (petrol), XD (diesel), PRV V6 (later models) Performance Petrol Engine Options: 1.6L (XU5), 1.8L (XU7), 2.0L (XU9, XU10), 2.0L Turbo (XU10J2TE), 2.9L V6 (PSA PRV) Diesel Engine Options: 1.9L (XD2C, XUD7, XUD9, XUD9TE) Horsepower Range: 60 hp (1.9D) to 150 hp (2.0 Turbo), 170 hp (V6) Fuel System Fuel Delivery: Carburetor (early 1.6L) and Multi-Point Fuel Injection (MPI) for most petrol engines; Diesel Injection (Direct Injection - DI) ๐Ÿ”ง Transmission Standard Manual Transmission: 5-speed manual transaxle Optional Automatic Transmission: 3-speed or 4-speed automatic transaxle Features Drive Layout: Front-wheel drive (FWD) ๐Ÿ“ Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Station Wagon (Break) Weights Curb Weight Range: Approx. 1100 kg - 1400 kg (depending on engine and body style) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Performance: Variable by region and specific test, generally considered competitive for its era. Euro NCAP tests were not standard during initial production. Active Features Braking Systems: Front ventilated discs, rear discs or drums. ABS available on higher trims and later models. Passive Features Restraints: Seat belts (front pre-tensioners on later models), airbags optional or standard on higher trims. ๐Ÿ’ก Technology Features Infotainment Audio System: Factory-fitted radio/cassette players, optional CD changers on later models. Speaker configurations varied by trim. Driver Assistance Cruise Control: Available as an option on higher trim levels and larger engine variants. Connectivity Central Locking Power Windows: Available on most models, often as standard on higher trims. Can be a source of electrical issues. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, depending on oil type and driving conditions. Timing Belt Replacement: Crucial for XU engines; typically every 60,000 miles (96,000 km) or 4-5 years. Refer to manual for specific engine codes. Fluid Specifications Engine Oil: API SG/SH, ACEA A2/A3. Viscosity typically 10W-40 or 5W-40. Consult manual for precise specification based on climate. Coolant: Peugeot specific or equivalent OAT/HOAT antifreeze, typically a 50/50 mix with distilled water. Capacity varies by engine, approx. 5-7 liters. Brake Fluid: DOT 3 or DOT 4. Should be flushed and replaced every 2 years. Transmission Fluid Manual: API GL-4, SAE 75W-80 or 75W-90. Capacity approx. 2.5 liters. Transmission Fluid Automatic: ES-M2C166-H or equivalent Dexron III. Capacity approx. 3-4 liters for a drain and fill. Known Issues Common Problems: Timing belt failure (if not replaced), cooling system leaks (radiator, hoses), electrical gremlins (especially window motors, central...
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Peugeot 405 Service Repair Manual 1988-1997
๐Ÿท๏ธ Basic Information
Identification
Make:
Peugeot
Model:
405
Generation:
1st Generation
Codes
Chassis Codes:
Type 155
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Executive / Mid-size Family Car
Competitive Analysis
Key Competitors:
Ford Sierra, Volkswagen Passat, Opel Vectra/Vauxhall Cavalier, Renault 21, Fiat Croma
Key Features
Design Philosophy:
Emphasis on comfort, ride quality, and aerodynamic styling, penned by Giugiaro
Manual Advantage:
Provides factory-level repair and maintenance information in an accessible digital format, saving costs compared to physical manuals or dealership services
๐Ÿ“‹ Manual Details
Coverage Areas
Applicable Years:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Regions Covered:
Global (Europe, North America, etc.)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF (Digital Download)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling, fuel injection, ignition, engine management
Transmission Systems:
Manual and Automatic Transmissions, clutch, gearbox, differentials, drive axles, shifting mechanisms
Brakes:
Hydraulic system, master cylinder, brake boosters, ABS (if equipped), disc brakes, drum brakes, parking brake
Suspension Steering:
Front suspension (McPherson struts, wishbones), rear suspension (torsion beam, trailing arms), shock absorbers, springs, steering rack, power steering system
Electrical Systems:
Battery, charging system, starter motor, lighting, wipers, horn, power windows, central locking, dashboard instrumentation, fuses, relays, ECUs
Fuel Exhaust Emission:
Fuel tank, fuel pump, fuel lines, carburetors (early models), fuel injection systems (MPI, DI), exhaust manifolds, catalytic converter, emissions control systems (EGR, EVAP)
Heating Ac Body:
HVAC system components, refrigerant circuits, body panels, doors, windows, interior trim, seats, bumpers, body repair procedures
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation
Repair Tasks:
Engine rebuilds, transmission overhaul, suspension component replacement, brake system bleeding and repair, electrical component diagnosis and replacement, body panel repair and alignment
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, fuel system pressure testing, ignition timing verification, compression testing
Technical Data:
Torque specifications, clearances, adjustments, alignment settings, wiring diagrams, diagnostic charts
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
High-resolution, suitable for printing sections or the entire manual
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Recommendation:
N/A (Digital Download) - Recommend durable paper for printed copies
โš™๏ธ Engine Specifications
Primary Engine
Engine Families:
XU (petrol), XD (diesel), PRV V6 (later models)
Performance
Petrol Engine Options:
1.6L (XU5), 1.8L (XU7), 2.0L (XU9, XU10), 2.0L Turbo (XU10J2TE), 2.9L V6 (PSA PRV)
Diesel Engine Options:
1.9L (XD2C, XUD7, XUD9, XUD9TE)
Horsepower Range:
60 hp (1.9D) to 150 hp (2.0 Turbo), 170 hp (V6)
Fuel System
Fuel Delivery:
Carburetor (early 1.6L) and Multi-Point Fuel Injection (MPI) for most petrol engines; Diesel Injection (Direct Injection - DI)
๐Ÿ”ง Transmission
Standard
Manual Transmission:
5-speed manual transaxle
Optional
Automatic Transmission:
3-speed or 4-speed automatic transaxle
Features
Drive Layout:
Front-wheel drive (FWD)
๐Ÿ“ Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback, 5-door Station Wagon (Break)
Weights
Curb Weight Range:
Approx. 1100 kg - 1400 kg (depending on engine and body style)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Performance:
Variable by region and specific test, generally considered competitive for its era. Euro NCAP tests were not standard during initial production.
Active Features
Braking Systems:
Front ventilated discs, rear discs or drums. ABS available on higher trims and later models.
Passive Features
Restraints:
Seat belts (front pre-tensioners on later models), airbags optional or standard on higher trims.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette players, optional CD changers on later models. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels and larger engine variants.
Connectivity
Central Locking Power Windows:
Available on most models, often as standard on higher trims. Can be a source of electrical issues.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Crucial for XU engines; typically every 60,000 miles (96,000 km) or 4-5 years. Refer to manual for specific engine codes.
Fluid Specifications
Engine Oil:
API SG/SH, ACEA A2/A3. Viscosity typically 10W-40 or 5W-40. Consult manual for precise specification based on climate.
Coolant:
Peugeot specific or equivalent OAT/HOAT antifreeze, typically a 50/50 mix with distilled water. Capacity varies by engine, approx. 5-7 liters.
Brake Fluid:
DOT 3 or DOT 4. Should be flushed and replaced every 2 years.
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90. Capacity approx. 2.5 liters.
Transmission Fluid Automatic:
ES-M2C166-H or equivalent Dexron III. Capacity approx. 3-4 liters for a drain and fill.
Known Issues
Common Problems:
Timing belt failure (if not replaced), cooling system leaks (radiator, hoses), electrical gremlins (especially window motors, central locking), suspension wear (ball joints, bushings), exhaust system corrosion, gearbox synchromesh wear (manual).
๐Ÿ“š Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing reliable and well-engineered vehicles, known for comfort and handling.
Model Evolution
Design Influence:
The 405 was a significant model, designed by Pininfarina and critically acclaimed for its styling and driving dynamics.
Production
Production Period:
1987 - 1997 (Europe), extended production in other regions
Manufacturing Locations:
France (Sochaux), UK (Ryton), Egypt, Iran, Poland, Argentina
๐Ÿ† Awards & Recognition
Recognitions
European Car Of The Year Nominee:
Shortlisted for European Car of the Year in 1988.
Ratings
What Car Rating 1988:
Awarded 'Best Family Car' by What Car? magazine in 1988.
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