๐ท๏ธ Basic Information Identification Make: Peugeot Model: 405 Model Years Covered: 1988-1997 Product Name: Peugeot 405 1988-1997 All Service Repair Manual ๐ Introduction Market Position Positioning: A comprehensive resource for Peugeot 405 owners and independent repair shops, offering detailed guidance for maintenance and repair to reduce reliance on professional mechanics. Competitive Analysis Value Proposition: Provides significant cost savings by enabling DIY repairs and maintenance. Offers in-depth technical knowledge crucial for effective vehicle upkeep and emergency repairs. Key Features Accessibility: Instant download provides immediate access to repair information, anytime, anywhere. Completeness: Covers all aspects of vehicle service and repair, from routine maintenance to complex mechanical and electrical issues. Cost Effectiveness: Available at a competitive price, offering substantial savings compared to professional repair costs. ๐ Manual Details Coverage Areas Primary Coverage: All Service and Repair Variant Coverage: All trims, engine types, and configurations within the specified model years Page Count Estimated Page Count: Varies by specific edition, but comprehensive manuals typically range from 800-1500 pages Manual Type Type: Service and Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, rebuilding, valve train, pistons, crankshaft, cylinder heads, timing belts/chains, lubrication system Engine Fuel System: Fuel injection systems (e.g., Bosch L-Jetronic, Motronic), fuel pumps, injectors, fuel lines, fuel filters, carburetors (if applicable to certain variants) Engine Cooling System: Radiator, thermostat, water pump, coolant hoses, fan assembly, cooling system diagnostics Emission Control: Emission control systems, evaporative emission control (EVAP), exhaust gas recirculation (EGR), catalytic converters, O2 sensors Transmission Manual: Manual transmission service, clutch system, gearbox disassembly and assembly, gear shift linkage Transmission Automatic: Automatic transmission service, torque converter, valve body, transmission fluid, control systems Brake System: Front and rear brake systems, disc brakes, drum brakes, brake calipers, master cylinder, brake lines, ABS (Anti-lock Braking System) if equipped Suspension: Front and rear suspension, struts, shock absorbers, springs, control arms, bushings, wheel bearings Steering: Power steering system, steering rack, steering column, tie rod ends, steering fluid Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, power distribution Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems Body Chassis: Body panel removal and installation, chassis repairs, rust prevention, structural components Interior Trim: Interior trim panel removal and installation, seats, dashboard, headliner Climate Control: HVAC system, air conditioning, heating, ventilation, blower motor, evaporator, condenser Restraint Systems: Airbag system diagnostics and replacement, seat belt mechanisms Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs Troubleshooting: Diagnostic procedures, common problems and their solutions, symptom-based diagnostics Repair: Step-by-step repair procedures for all major vehicle systems Overhaul Rebuild: Complete engine and transmission overhaul and rebuilding procedures Calibration Adjustment: Adjustment procedures for systems like brakes, clutch, and engine timing Diagnostics: On-board diagnostics (OBD) information and diagnostic trouble codes (DTCs) if applicable Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds and advanced electrical diagnostics ๐ Manual Specifications File Format Format: PDF Compatibility: Compatible with all Windows and Mac operating systems Required Software: Adobe PDF Reader, WinZip (for potential extraction) Print Quality Quality Description: High-resolution digital scans of original manufacturer or reputable third-party manuals, ensuring clarity of text and diagrams Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Options: The Peugeot 405 featured a range of petrol and diesel engines, including: XU7JP (1.8L), XU9J2 (1.9L), XU10J2 (2.0L), XUD7TE (1.8L Diesel Turbo), XUD9TE (1.9L Diesel Turbo). Performance Typical Hp Range: 60-125 hp (depending on engine variant) Typical Torque Range: 90-170 Nm (depending on engine variant) Fuel System Fuel Delivery: Petrol engines typically utilized multi-point fuel injection (MPI), while diesel engines featured indirect injection (IDI) or direct injection (DI) in turbo variants. Engine Management ECU Systems: Various engine control unit (ECU) systems, such as Bosch Motronic and L-Jetronic, depending on the specific engine and model year. ๐ง Transmission Standard Transmission Types: Primarily offered with a 5-speed manual transmission. A 4-speed automatic transmission was an optional feature on some models. Optional Automatic Transmission: ZF 4HP18 or similar automatic transmission on select petrol models. Features Clutch Type: Hydraulically operated single dry plate clutch. ๐ Dimensions Exterior Length: Approximately 4207 mm Width: Approximately 1698 mm Height: Approximately 1420 mm Wheelbase Wheelbase: Approximately 2603 mm Weights Curb Weight: Varies by engine and equipment, typically 1100-1300 kg ๐ก๏ธ Safety Features Ratings Crash Test Results: While Euro NCAP ratings were not standardized during the entire production run, the 405 was known for its robust safety cage construction for its era. Active Features Active Safety: ABS was available on higher trim levels and later models. Power-assisted steering. Passive Features Passive Safety: Seat belts (front and rear), collapsible steering column, reinforced body structure. ๐ก Technology Features Infotainment Audio System: Factory-installed radio/cassette player, often with basic speaker systems....
A comprehensive resource for Peugeot 405 owners and independent repair shops, offering detailed guidance for maintenance and repair to reduce reliance on professional mechanics.
Competitive Analysis
Value Proposition:
Provides significant cost savings by enabling DIY repairs and maintenance. Offers in-depth technical knowledge crucial for effective vehicle upkeep and emergency repairs.
Key Features
Accessibility:
Instant download provides immediate access to repair information, anytime, anywhere.
Completeness:
Covers all aspects of vehicle service and repair, from routine maintenance to complex mechanical and electrical issues.
Cost Effectiveness:
Available at a competitive price, offering substantial savings compared to professional repair costs.
๐ Manual Details
Coverage Areas
Primary Coverage:
All Service and Repair
Variant Coverage:
All trims, engine types, and configurations within the specified model years
Page Count
Estimated Page Count:
Varies by specific edition, but comprehensive manuals typically range from 800-1500 pages
Diagnostic procedures, common problems and their solutions, symptom-based diagnostics
Repair:
Step-by-step repair procedures for all major vehicle systems
Overhaul Rebuild:
Complete engine and transmission overhaul and rebuilding procedures
Calibration Adjustment:
Adjustment procedures for systems like brakes, clutch, and engine timing
Diagnostics:
On-board diagnostics (OBD) information and diagnostic trouble codes (DTCs) if applicable
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds and advanced electrical diagnostics
๐ Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all Windows and Mac operating systems
Required Software:
Adobe PDF Reader, WinZip (for potential extraction)
Print Quality
Quality Description:
High-resolution digital scans of original manufacturer or reputable third-party manuals, ensuring clarity of text and diagrams
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
The Peugeot 405 featured a range of petrol and diesel engines, including: XU7JP (1.8L), XU9J2 (1.9L), XU10J2 (2.0L), XUD7TE (1.8L Diesel Turbo), XUD9TE (1.9L Diesel Turbo).
Performance
Typical Hp Range:
60-125 hp (depending on engine variant)
Typical Torque Range:
90-170 Nm (depending on engine variant)
Fuel System
Fuel Delivery:
Petrol engines typically utilized multi-point fuel injection (MPI), while diesel engines featured indirect injection (IDI) or direct injection (DI) in turbo variants.
Engine Management
ECU Systems:
Various engine control unit (ECU) systems, such as Bosch Motronic and L-Jetronic, depending on the specific engine and model year.
๐ง Transmission
Standard
Transmission Types:
Primarily offered with a 5-speed manual transmission. A 4-speed automatic transmission was an optional feature on some models.
Optional
Automatic Transmission:
ZF 4HP18 or similar automatic transmission on select petrol models.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
๐ Dimensions
Exterior
Length:
Approximately 4207 mm
Width:
Approximately 1698 mm
Height:
Approximately 1420 mm
Wheelbase
Wheelbase:
Approximately 2603 mm
Weights
Curb Weight:
Varies by engine and equipment, typically 1100-1300 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
While Euro NCAP ratings were not standardized during the entire production run, the 405 was known for its robust safety cage construction for its era.
Active Features
Active Safety:
ABS was available on higher trim levels and later models. Power-assisted steering.
Passive Features
Passive Safety:
Seat belts (front and rear), collapsible steering column, reinforced body structure.
๐ก Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette player, often with basic speaker systems. Potential for aftermarket upgrades.
Driver Assistance
Driver Aids:
ABS (optional/later models), power steering.
Connectivity
Features:
Limited connectivity features by modern standards. Central locking, electric windows (on higher trims).
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first, using appropriate oil grade.
Timing Belt Replacement:
Crucial for interference engines; typically every 60,000 - 90,000 km or 5 years, depending on engine and conditions.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 5W-40 depending on climate. Refer to manual for exact specifications.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Blue or pink coolant depending on original fill.
Brake Fluid:
DOT 3 or DOT 4, depending on the system's requirements. Should be flushed and replaced every 2-3 years.
Transmission Fluid Manual:
GL-4 gear oil, typically SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) type as specified by the manufacturer, e.g., Dexron III or similar.
Known Issues
Common Faults:
Timing belt failure (interference engines), radiator leaks, aging suspension components (bushings, ball joints), electrical gremlins, exhaust system corrosion, early fuel injection system issues.
๐ Vehicle History
Brand Heritage
Heritage:
Part of Peugeot's successful mid-size sedan lineage, known for comfort, driving dynamics, and European styling.
Model Evolution
Evolution:
The 405 was designed by Pininfarina and built on the PSA Group's Type 3 platform. It was launched in 1987 as a successor to the Peugeot 406 and was produced until 1997 in Europe, with longer production runs in other markets.
Production
Production Location:
Primarily manufactured in France (Sochaux) and also assembled in other international locations.
๐ Awards & Recognition
Recognitions
Automotive Journalism:
The Peugeot 405 was widely acclaimed by automotive journalists upon its release, winning numerous 'Car of the Year' awards across Europe, including the prestigious European Car of the Year award for 1988.