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Yamaha Blaster 200 1988-2000 Workshop Service Manual

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$133.00
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🏷️ Basic Information Identification Make: Yamaha Model: Blaster 200 Model Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Vehicle Type: ATV (All-Terrain Vehicle) Codes Engine Code Variant: This manual covers the primary engine configuration for the Blaster 200 during these years. Specific engine codes or minor variations within this range would be detailed within the manual. 👋 Introduction Market Position Positioning: The Yamaha Blaster 200 (YZ250/YZ250X based engine) was a popular entry-level to intermediate sport ATV, known for its lightweight design and approachable performance. This manual caters to owners and technicians maintaining these machines for recreational off-road use. Competitive Analysis Competitors: Key competitors during its production run included models from Honda (e.g., TRX250R, TRX300EX), Suzuki (e.g., LT-Z250, LT-F250), and Kawasaki (e.g., Mojave 250). Key Features Features Of Vehicle: Known for its reliable 2-stroke engine, sporty handling, and user-friendly operation, making it a favorite for trail riding and recreational use. Manual Value Proposition Value To Owner: Enables owners to perform their own maintenance and repairs, saving on labor costs and extending the life of their vehicle. Provides professional-level repair information, akin to what authorized dealers use. Manual Purpose Primary Goal: To help owners and technicians build and maintain a reputation of quality service by providing accurate and comprehensive repair procedures. 📋 Manual Details Coverage Areas Covered Years: 1988-2000 Specific Models Covered: Yamaha Blaster 200 (all sub-models/variants within the 1988-2000 production run) Page Count Total Pages: 270 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, overhaul, lubrication, cooling (air-cooled specific), fuel system (carburetor, fuel pump), ignition system, exhaust system. Transmission Drivetrain: Transmission disassembly, assembly, overhaul, clutch operation, chain drive system maintenance. Electrical Systems: Ignition system components, lighting system, wiring diagrams, charging system (if applicable), troubleshooting electrical faults. Chassis Suspension Steering: Front and rear suspension components, steering system, wheel alignment, hub maintenance. Braking System: Brake system inspection, maintenance, component replacement (pads, calipers, master cylinders), bleeding procedures. Body Frame: Body panel removal and installation, frame inspection, seat, fenders, handle bars. Procedures Included Maintenance: Routine inspections, lubrication schedules, filter replacements, spark plug service, chain adjustment. Repair Overhaul: Detailed step-by-step procedures for component removal, disassembly, cleaning, inspection, repair, and reassembly of major vehicle systems. Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon issues across all vehicle systems. Tune Ups: Carburetor adjustment, ignition timing checks, and general performance tuning. Special Tool Usage: Identification and usage instructions for specialized tools recommended or required for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Assumes general automotive knowledge but provides specific procedures for the Blaster 200. Manual Scope Comprehensiveness: Covers all components manufactured for the Yamaha Blaster 200, including instructions for proprietary components where applicable. Manual Target Audience Intended User: Technicians conversant with general automotive practices and Yamaha Blaster 200 owners undertaking DIY maintenance and repairs. Technical Information Torque Specifications: Detailed torque specifications for critical fasteners are included, essential for safe and correct assembly. Clearances And Tolerances: Specifications for component clearances and wear tolerances are provided for accurate rebuilding. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Yes, the PDF is designed to be printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Content Quality Accuracy And Reliability: Stated to be accurate and reliable, containing all necessary instructions for repairs, mirroring dealer service information. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, reed valve induction Displacement: 195cc (approximately, based on shared YZ250 engine architecture) Cooling System: Air-cooled Performance Horsepower: Specific horsepower figures vary by year and tune, but generally in the 20-25 HP range for stock configuration. Torque: Specific torque figures vary by year and tune, but indicative of a strong low-to-mid range power delivery for its class. Fuel System Carburetor Type: Typically a Mikuni VM series carburetor (e.g., VM26 or similar). Fuel Type: Unleaded gasoline (requires proper octane rating as specified in manual). Fuel Delivery: Gravity feed from fuel tank via fuel valve and carburetor. Lubrication Oil Mixture: Premix fuel and oil system (2-stroke oil). Technical Details Bore X Stroke: Specifications provided within the manual for precise engine build and tuning. Compression Ratio: Specifications provided within the manual. 🔧 Transmission Standard Type: 6-speed manual transmission Optional Transmission Options: N/A (Standard configuration) Features Clutch Type: Wet, multiple-disc clutch Drive System: Chain drive to rear axle. 📐 Dimensions Exterior Overall Length: Varies slightly by year, typically around 68.7 inches (1745 mm). Overall Width: Varies slightly by year, typically around 42.1 inches (1070 mm). Overall Height: Varies slightly by year, typically around 40.7 inches (1035 mm). Weights Dry Weight: Approximately 326 lbs (148 kg). Fuel Capacity: Typically 2.7 gallons (10.2 Liters). 🛡️ Safety Features Ratings Atv Safety Standards: Compliance with...
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Sku: 79981
Collections: ALL ATV Powersports

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Yamaha Blaster 200 1988-2000 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Blaster 200
Model Years Covered:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Engine Code Variant:
This manual covers the primary engine configuration for the Blaster 200 during these years. Specific engine codes or minor variations within this range would be detailed within the manual.
👋 Introduction
Market Position
Positioning:
The Yamaha Blaster 200 (YZ250/YZ250X based engine) was a popular entry-level to intermediate sport ATV, known for its lightweight design and approachable performance. This manual caters to owners and technicians maintaining these machines for recreational off-road use.
Competitive Analysis
Competitors:
Key competitors during its production run included models from Honda (e.g., TRX250R, TRX300EX), Suzuki (e.g., LT-Z250, LT-F250), and Kawasaki (e.g., Mojave 250).
Key Features
Features Of Vehicle:
Known for its reliable 2-stroke engine, sporty handling, and user-friendly operation, making it a favorite for trail riding and recreational use.
Manual Value Proposition
Value To Owner:
Enables owners to perform their own maintenance and repairs, saving on labor costs and extending the life of their vehicle. Provides professional-level repair information, akin to what authorized dealers use.
Manual Purpose
Primary Goal:
To help owners and technicians build and maintain a reputation of quality service by providing accurate and comprehensive repair procedures.
📋 Manual Details
Coverage Areas
Covered Years:
1988-2000
Specific Models Covered:
Yamaha Blaster 200 (all sub-models/variants within the 1988-2000 production run)
Page Count
Total Pages:
270
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, overhaul, lubrication, cooling (air-cooled specific), fuel system (carburetor, fuel pump), ignition system, exhaust system.
Transmission Drivetrain:
Transmission disassembly, assembly, overhaul, clutch operation, chain drive system maintenance.
Electrical Systems:
Ignition system components, lighting system, wiring diagrams, charging system (if applicable), troubleshooting electrical faults.
Chassis Suspension Steering:
Front and rear suspension components, steering system, wheel alignment, hub maintenance.
Braking System:
Brake system inspection, maintenance, component replacement (pads, calipers, master cylinders), bleeding procedures.
Body Frame:
Body panel removal and installation, frame inspection, seat, fenders, handle bars.
Procedures Included
Maintenance:
Routine inspections, lubrication schedules, filter replacements, spark plug service, chain adjustment.
Repair Overhaul:
Detailed step-by-step procedures for component removal, disassembly, cleaning, inspection, repair, and reassembly of major vehicle systems.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and uncommon issues across all vehicle systems.
Tune Ups:
Carburetor adjustment, ignition timing checks, and general performance tuning.
Special Tool Usage:
Identification and usage instructions for specialized tools recommended or required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Assumes general automotive knowledge but provides specific procedures for the Blaster 200.
Manual Scope
Comprehensiveness:
Covers all components manufactured for the Yamaha Blaster 200, including instructions for proprietary components where applicable.
Manual Target Audience
Intended User:
Technicians conversant with general automotive practices and Yamaha Blaster 200 owners undertaking DIY maintenance and repairs.
Technical Information
Torque Specifications:
Detailed torque specifications for critical fasteners are included, essential for safe and correct assembly.
Clearances And Tolerances:
Specifications for component clearances and wear tolerances are provided for accurate rebuilding.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Yes, the PDF is designed to be printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Content Quality
Accuracy And Reliability:
Stated to be accurate and reliable, containing all necessary instructions for repairs, mirroring dealer service information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, reed valve induction
Displacement:
195cc (approximately, based on shared YZ250 engine architecture)
Cooling System:
Air-cooled
Performance
Horsepower:
Specific horsepower figures vary by year and tune, but generally in the 20-25 HP range for stock configuration.
Torque:
Specific torque figures vary by year and tune, but indicative of a strong low-to-mid range power delivery for its class.
Fuel System
Carburetor Type:
Typically a Mikuni VM series carburetor (e.g., VM26 or similar).
Fuel Type:
Unleaded gasoline (requires proper octane rating as specified in manual).
Fuel Delivery:
Gravity feed from fuel tank via fuel valve and carburetor.
Lubrication
Oil Mixture:
Premix fuel and oil system (2-stroke oil).
Technical Details
Bore X Stroke:
Specifications provided within the manual for precise engine build and tuning.
Compression Ratio:
Specifications provided within the manual.
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Transmission Options:
N/A (Standard configuration)
Features
Clutch Type:
Wet, multiple-disc clutch
Drive System:
Chain drive to rear axle.
📐 Dimensions
Exterior
Overall Length:
Varies slightly by year, typically around 68.7 inches (1745 mm).
Overall Width:
Varies slightly by year, typically around 42.1 inches (1070 mm).
Overall Height:
Varies slightly by year, typically around 40.7 inches (1035 mm).
Weights
Dry Weight:
Approximately 326 lbs (148 kg).
Fuel Capacity:
Typically 2.7 gallons (10.2 Liters).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliance with relevant ATV safety standards of the time. The manual emphasizes safety precautions for operation and maintenance.
Active Features
Handling Stability:
Sport-oriented suspension and chassis designed for off-road handling. The manual covers adjustments to optimize stability.
Passive Features
Frame Construction:
Steel frame construction. The manual details frame inspection and repair considerations.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV design, no complex infotainment systems).
Driver Assistance
Assistance Features:
N/A (No electronic driver assistance features on this model).
Connectivity
Connectivity Options:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals for transmission oil change and engine oil (premix) are detailed in the manual, typically based on hours of operation or mileage.
Spark Plug Service:
Recommended intervals for spark plug inspection and replacement for optimal ignition performance.
Air Filter Cleaning:
Regular inspection and cleaning/replacement of the air filter, crucial for 2-stroke engine longevity.
Fluid Specifications
Transmission Oil:
Yamalube (or equivalent API GL-4 SAE 80 hypoid gear oil) specified in manual. Capacity around 1.0 Liter.
2 Stroke Oil:
Yamalube 2R (or equivalent high-quality 2-stroke premix oil) as specified. Mix ratio detailed in manual (e.g., 50:1 or 40:1).
Coolant:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Brake pads, wheel bearings, chain and sprockets, clutch plates, piston rings, and carburetor jetting can be common wear items requiring periodic maintenance or replacement.
2 Stroke Engine Considerations:
Proper premixing, avoiding overheating, and regular top-end inspections are critical for 2-stroke engine health. The manual provides detailed guidance on these aspects.
Troubleshooting Guides
Diagnostic Flowcharts:
The manual likely includes diagnostic flowcharts or step-by-step troubleshooting guides for common issues.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history in motorsport and ATV development, building on their experience with motorcycles and off-road racing.
Model Evolution
Blaster 200 Development:
The Blaster 200 was introduced as a more affordable and approachable sport ATV, leveraging proven Yamaha technology, particularly its powerful 2-stroke engines derived from its motocross lineage.
Production
Production Period:
Approximately 1988 to 2006, with this manual covering a significant portion of its lifecycle.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While not typically receiving formal 'awards' like cars, the Blaster 200 was widely recognized and popular within the ATV community for its performance and value.
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