The 200 Blaster, produced from 1988 to 2008, is a renowned sport ATV recognized for its playful handling and torquey two-stroke engine. This model has been a popular choice for recreational riders, valued for its affordability and as a platform for customization. Its design emphasizes a nimble chassis, featuring hydraulic disc brakes on both the front and rear, and a 6-speed manual transmission with a wet, multi-plate clutch, all contributing to its engaging performance and user-friendly operation. This comprehensive service and repair manual provides extensive coverage for the 200 Blaster, covering all aspects from basic maintenance to complex repairs. Within its pages, you will find detailed procedures for the electrical system, engine service, chassis components, and drivetrain. It includes step-by-step repair instructions, diagnostic charts for troubleshooting common issues, and essential technical specifications such as torque values and clearances. This manual is an indispensable resource for owners and technicians aiming to maintain the optimal performance and longevity of their 200 Blaster. 🏷️ Basic Information Identification Make: Yamaha Model: 200 Blaster Model Nickname: Blaster Product Type: Service Manual Product Title: 1988-2008 Yamaha 200 Blaster Service Manual 👋 Introduction Market Position Market Segment: Entry-level to intermediate performance sport ATV. Competitive Analysis Key Competitors: Honda TRX250X/EX, Suzuki LT250R/LT-Z250, Kawasaki Mojave 250. Key Features Vehicle Appeal: Known for its playful handling, torquey two-stroke engine, and affordability, making it a popular choice for recreational riders and as a platform for modification. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive front to back, top to bottom coverage. Page Count Estimated Page Count: N/A (Specific page count not provided in product description, but assumed to be extensive given scope). Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF (assumed digital download for modern sales, or printed book) 📖 Manual Coverage Systems Covered Electrical System Coverage: Full electrical system diagnostics, wiring diagrams, component testing, and troubleshooting. Engine Service Coverage: Complete engine service, including disassembly, inspection, assembly, tuning, and internal component specifications. Chassis Coverage: Suspension, steering, brakes, frame, and bodywork repair and adjustment procedures. Drivetrain Coverage: Transmission, clutch, and final drive assembly and service. Procedures Included Maintenance Procedures: Regular maintenance schedules, fluid changes, filter replacements, lubrication points, and inspections. Repair Procedures: Step-by-step repair instructions for all major components and systems. Troubleshooting Procedures: Diagnostic charts and common issue resolution guides. Technical Depth Technical Depth: Detailed technical specifications, torque values, clearances, and rebuild procedures for advanced users and mechanics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital format, or if printed, typically comb-bound or perfect bound) Paper Type Paper Type: N/A (Digital format, or if printed, typically durable paper suitable for workshop use) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, reed-valve, single-cylinder Displacement: 196cc (approximately) Bore X Stroke: Approx. 66.0 mm x 57.0 mm Compression Ratio: Approx. 7.1:1 (varies slightly by year/model) Performance Horsepower: Approx. 20-25 HP (stock, varies by year) Torque: Approx. 15-18 lb-ft (stock, varies by year) Fuel System Carburetor: Mikuni VM26SS (typical, may vary slightly) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Fuel Mixture: Pre-mix (50:1 ratio of gasoline to 2-stroke oil for most models) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed manual with manual clutch (foot-shifted) Optional Optional Transmission: N/A (Manual transmission standard across all years) Features Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Approx. 68.9 inches (1750 mm) Overall Width: Approx. 41.3 inches (1050 mm) Overall Height: Approx. 40.9 inches (1040 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Weights Dry Weight: Approx. 308 lbs (140 kg) Fuel Capacity: Approx. 2.4 US gallons (9.0 L) Dimensions Ground Clearance: Approx. 4.4 inches (112 mm) 🛡️ Safety Features Ratings Safety Ratings: ATV safety is rider-dependent; emphasis on protective gear and responsible operation. Active Features Front Brake: Hydraulic disc Rear Brake: Hydraulic disc Passive Features Handlebars: Tapered, padded handlebars for control and shock absorption. Footwells: Wide, rugged footwells with integrated heel guards for rider stability. Kill Switch: Handlebar-mounted emergency engine kill switch. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrument cluster: speedometer, neutral indicator, high-beam indicator). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance features). Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 20-30 operating hours or annually for gearbox oil. Air Filter Cleaning: As needed, depending on operating conditions (frequent cleaning recommended in dusty environments). Spark Plug Replacement: Refer to manual; typically every 100-200 operating hours or annually. Fluid Specifications Engine Oil Type: Yamalube 2-stroke oil or equivalent API-TC, JASO FD certified oil. Gearbox Oil Type: Yamalube Gear Oil, SAE 80 or equivalent API GL-4 gear oil. Coolant Type: Yamaha-specified coolant or...