1988 Mazda RX-7 (2nd gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1988 Generation Generation Designation: 2nd Generation (FC) Codes Chassis Code: FC3S 👋 Introduction Market Position Vehicle Class: Sports Car / Grand Tourer Target Audience: Enthusiasts, DIY mechanics, professional technicians Competitive Analysis Key Competitors Era: Nissan 300ZX (Z31), Toyota Supra (MkIII), Porsche 944, Chevrolet Camaro Key Features Rotary Engine: Unique and high-revving Wankel rotary engine (13B), providing a distinctive driving experience. Handling: Renowned for its balanced chassis, independent suspension, and excellent handling characteristics, often featuring a near 50/50 weight distribution. Design: Distinctive pop-up headlights, aerodynamic styling, and a driver-focused cockpit. 📋 Manual Details Coverage Areas Coverage Scope: All Models and All Repairs A-Z Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, component testing, and repair procedures for the rotary engine, including fuel injection, ignition system, emissions control, and lubrication. Powertrain: Comprehensive coverage of the rotary engine (13B) and its associated systems, including cooling, exhaust, and intake. Transmission: Repair, overhaul, and diagnostic procedures for both the 5-speed manual transmission and the 4-speed automatic transmission. Drivetrain: Service procedures for the rear-wheel-drive system, including driveshaft, differential, and axle repairs. Suspension: Detailed information on front and rear suspension components, including struts, springs, bushings, control arms, and steering linkage. Brakes: Front disc and rear disc brake system service, including hydraulic system components, parking brake, and ABS troubleshooting (if equipped). Steering: Power steering system diagnosis, repair, and component replacement, including steering rack and pump. Electrical System: Complete wiring diagrams, fuse/relay locations, troubleshooting procedures for all electrical components, lighting, instruments, and accessories. Body And Interior: Body panel alignment, door and window mechanisms, interior trim removal/installation, HVAC system service. Emissions Control: Detailed explanations and repair procedures for emissions-related components and systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement (rotary specific), fluid checks and changes, belt inspections and adjustments. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting guides. Engine Repair: Engine disassembly, inspection, component replacement (e.g., apex seals, oil seals, rotor housing), engine assembly, and tuning. Transmission Rebuild: Complete overhaul procedures for both manual and automatic transmissions, including torque converter service. Brake Service: Brake pad and rotor replacement, caliper overhaul, brake fluid bleeding, and ABS component diagnostics. Suspension And Steering Repair: Replacement of ball joints, tie rod ends, bushings, struts, and steering rack components. Electrical Diagnostics: Tracing electrical faults using wiring diagrams, testing sensors, actuators, and control modules. Body Panel Replacement: Guidance on removing and installing body panels, doors, hoods, and bumpers. HVAC Repair: Diagnosis and repair of air conditioning and heating systems, including refrigerant handling. Technical Depth Depth Level: Comprehensive Diagnostic Capabilities: Advanced diagnostic procedures, including interpretation of error codes and component-specific testing. Rebuild Procedures: Complete engine and transmission rebuild procedures, including critical clearances and torque specifications. Special Tools: Identification and usage of specialized tools required for specific repairs, especially for the rotary engine. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High resolution, suitable for printing Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) Searchability Text Search: Searchable text content ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 13B Displacement: 2x 654cc rotor chambers (approx. 1.3L total displacement) Aspiration: Naturally Aspirated (NA) and Turbocharged (GT, GXS-R trims) Performance Horsepower Na: 160-170 hp (approx.) Horsepower Turbo: 200-210 hp (approx.) Torque Na: 150 lb-ft (approx.) Torque Turbo: 190-200 lb-ft (approx.) Fuel System Fuel Delivery: Fuel Injection (Electronic Fuel Injection - EFI) Fuel Type: Unleaded Gasoline Oil Type: Rotary-specific or high-quality synthetic engine oil (refer to manual for specific API/ACEA classifications and viscosity grades) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Drive Layout: Rear-Wheel Drive (RWD) Clutch Type: Hydraulic Dry Single Plate Clutch Automatic Features: Electronically controlled with torque converter lock-up 📐 Dimensions Exterior Length: Approx. 170.5 inches (4330 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 49.6 inches (1260 mm) Wheelbase: Approx. 95.7 inches (2430 mm) Weights Curb Weight: Approx. 2800-3100 lbs (1270-1406 kg) depending on trim and options 🛡️ Safety Features Ratings NHTSA Front Impact: Not rated (era specific) IIHS Side Impact: Not rated (era specific) Active Features ABS: Available on higher trims (e.g., GT, GXS-R) Traction Control: Available on some turbo models Passive Features Seat Belts: Three-point front seat belts Airbags: Driver's side airbag not standard on all models, may be present on later production or specific trims. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, often with upgraded speaker options. Climate Control: Manual or automatic climate control system (depending on trim). Driver Assistance Cruise Control: Standard on most models. Connectivity Original Connectivity: N/A (1988 technology era) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or...
Enthusiasts, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors Era:
Nissan 300ZX (Z31), Toyota Supra (MkIII), Porsche 944, Chevrolet Camaro
Key Features
Rotary Engine:
Unique and high-revving Wankel rotary engine (13B), providing a distinctive driving experience.
Handling:
Renowned for its balanced chassis, independent suspension, and excellent handling characteristics, often featuring a near 50/50 weight distribution.
Design:
Distinctive pop-up headlights, aerodynamic styling, and a driver-focused cockpit.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models and All Repairs A-Z
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics, component testing, and repair procedures for the rotary engine, including fuel injection, ignition system, emissions control, and lubrication.
Powertrain:
Comprehensive coverage of the rotary engine (13B) and its associated systems, including cooling, exhaust, and intake.
Transmission:
Repair, overhaul, and diagnostic procedures for both the 5-speed manual transmission and the 4-speed automatic transmission.
Drivetrain:
Service procedures for the rear-wheel-drive system, including driveshaft, differential, and axle repairs.
Suspension:
Detailed information on front and rear suspension components, including struts, springs, bushings, control arms, and steering linkage.
Brakes:
Front disc and rear disc brake system service, including hydraulic system components, parking brake, and ABS troubleshooting (if equipped).
Steering:
Power steering system diagnosis, repair, and component replacement, including steering rack and pump.
Electrical System:
Complete wiring diagrams, fuse/relay locations, troubleshooting procedures for all electrical components, lighting, instruments, and accessories.
Body And Interior:
Body panel alignment, door and window mechanisms, interior trim removal/installation, HVAC system service.
Emissions Control:
Detailed explanations and repair procedures for emissions-related components and systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement (rotary specific), fluid checks and changes, belt inspections and adjustments.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting guides.
Complete overhaul procedures for both manual and automatic transmissions, including torque converter service.
Brake Service:
Brake pad and rotor replacement, caliper overhaul, brake fluid bleeding, and ABS component diagnostics.
Suspension And Steering Repair:
Replacement of ball joints, tie rod ends, bushings, struts, and steering rack components.
Electrical Diagnostics:
Tracing electrical faults using wiring diagrams, testing sensors, actuators, and control modules.
Body Panel Replacement:
Guidance on removing and installing body panels, doors, hoods, and bumpers.
HVAC Repair:
Diagnosis and repair of air conditioning and heating systems, including refrigerant handling.
Technical Depth
Depth Level:
Comprehensive
Diagnostic Capabilities:
Advanced diagnostic procedures, including interpretation of error codes and component-specific testing.
Rebuild Procedures:
Complete engine and transmission rebuild procedures, including critical clearances and torque specifications.
Special Tools:
Identification and usage of specialized tools required for specific repairs, especially for the rotary engine.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High resolution, suitable for printing
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
Searchability
Text Search:
Searchable text content
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
13B
Displacement:
2x 654cc rotor chambers (approx. 1.3L total displacement)
Aspiration:
Naturally Aspirated (NA) and Turbocharged (GT, GXS-R trims)
Performance
Horsepower Na:
160-170 hp (approx.)
Horsepower Turbo:
200-210 hp (approx.)
Torque Na:
150 lb-ft (approx.)
Torque Turbo:
190-200 lb-ft (approx.)
Fuel System
Fuel Delivery:
Fuel Injection (Electronic Fuel Injection - EFI)
Fuel Type:
Unleaded Gasoline
Oil Type:
Rotary-specific or high-quality synthetic engine oil (refer to manual for specific API/ACEA classifications and viscosity grades)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
Drive Layout:
Rear-Wheel Drive (RWD)
Clutch Type:
Hydraulic Dry Single Plate Clutch
Automatic Features:
Electronically controlled with torque converter lock-up
📐 Dimensions
Exterior
Length:
Approx. 170.5 inches (4330 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 49.6 inches (1260 mm)
Wheelbase:
Approx. 95.7 inches (2430 mm)
Weights
Curb Weight:
Approx. 2800-3100 lbs (1270-1406 kg) depending on trim and options
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated (era specific)
IIHS Side Impact:
Not rated (era specific)
Active Features
ABS:
Available on higher trims (e.g., GT, GXS-R)
Traction Control:
Available on some turbo models
Passive Features
Seat Belts:
Three-point front seat belts
Airbags:
Driver's side airbag not standard on all models, may be present on later production or specific trims.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with upgraded speaker options.
Climate Control:
Manual or automatic climate control system (depending on trim).
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Original Connectivity:
N/A (1988 technology era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (consult manual for specific recommendations based on driving conditions)
Spark Plug Replacement:
Rotary apex seals and plugs require specific attention; consult manual for interval (often tied to engine performance rather than mileage)
Timing Belt Belt Replacement:
Accessory belts (alternator, power steering, A/C) require inspection and potential replacement based on condition and mileage (no timing belt on rotary).
Fluid Specifications
Engine Oil Viscosity:
Refer to manual: typically 5W-30 or 10W-40 (check API service category)
Transmission Fluid Manual:
GL-5 Gear Oil (viscosity grade as specified in manual, e.g., 75W-90)
Transmission Fluid Automatic:
Dexron-III or equivalent ATF
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Rotary Apex Seals:
Wear on apex seals is a common concern, leading to loss of compression and performance. Regular maintenance and proper engine operation are crucial.
Oil Consumption:
Rotary engines naturally consume oil as part of their lubrication system. Monitoring oil levels is critical.
Cooling System Maintenance:
Overheating can be detrimental; diligent maintenance of the cooling system (radiator, hoses, thermostat) is essential.
Oil Injector System:
Issues with the automatic oil injection system can impact apex seal lubrication.
Exhaust Port Cleaning:
Carbon buildup in exhaust ports can affect performance and requires periodic cleaning.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's long-standing commitment to rotary engine technology, dating back to the Cosmo Sport.
Model Evolution
Rx-7 Lineage:
Successor to the SA/FB generation (1st gen RX-7), introducing a more modern and aerodynamic design.
Fc Generation Nickname:
Often referred to as the 'FC' generation.
Turbo Introduction:
The introduction of turbocharged variants significantly boosted performance and appeal.
Production
Production Years Fc:
1985-1992
Manufacturing Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Frequently praised by automotive publications for its handling and unique rotary powertrain, though specific awards for this model year may vary.
Ratings
Performance Reviews:
Consistently ranked as a top sports car in its class during its production run.