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1989-1993 Porsche 911-964 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Porsche Model: 911 (964 Generation) Year: 1989-1993 Codes Internal Model Code: 964 Generation Generation Name: 964 Generation Years: 1989-1994 (with 1989 being the initial launch year, and this manual covering up to 1993 models) 👋 Introduction Market Position Vehicle Segment: Luxury Sports Car / Grand Tourer Target Audience: Enthusiasts, owners, and independent repair shops specializing in air-cooled Porsche models. Competitive Analysis Competitors: Ferrari 328/348, Lamborghini Countach/Diablo (early), Chevrolet Corvette C4 ZR-1. Key Features Manual Advantage: Digital format allows for easy zooming, searching, and portability. Directly corresponds part numbers to specific pages for efficient use. Vehicle Innovation: The 964 generation marked a significant modernization of the 911, introducing Tiptronic automatic transmission, coil springs replacing torsion bars, power steering, and ABS. 📋 Manual Details Coverage Areas Models Covered: 1989, 1990, 1991, 1992, 1993 Porsche 911-964 (all variants including Carrera 2, Carrera 4, Targa, Cabriolet, Turbo variants if applicable to the 964 platform within these years) Page Count Page Count Estimate: Not explicitly stated, but typical factory service manuals of this era are extensive, likely exceeding 1000 pages across various volumes or sections. Manual Type Type: Factory Service Repair Manual (Electronic Version) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Electrical System: Comprehensive coverage including wiring diagrams, component locations, diagnostic procedures for all electrical systems (lighting, ignition, fuel injection, HVAC, power accessories, ABS, etc.) Engine Mechanical: Detailed procedures for engine disassembly, inspection, assembly, and overhaul for the M64 engine family. Includes valve train, lubrication, cooling, intake, and exhaust systems. Fuel System: In-depth coverage of the fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, fuel tank, and evaporative emissions control. Power Unit: Encompasses the entire powertrain, including engine (M64 flat-six), engine management, ignition, and exhaust systems. Transmission Drivetrain: Coverage for both the G50 manual gearbox and the Tiptronic automatic transmission (if applicable to the covered years/models), including clutch, drive axles, differentials, and AWD system for Carrera 4 models. Suspension Steering: Detailed information on front and rear suspension components, shock absorbers, springs, anti-roll bars, bushings, steering rack, power steering system, and wheel alignment specifications. Brakes: Comprehensive brake system coverage including hydraulic systems, master cylinder, brake lines, calipers, rotors, pads, ABS, and parking brake. Body Chassis: Information on body panels, structural components, doors, windows, bumpers, and corrosion protection. HVAC: Details on the climate control system, including operation, troubleshooting, and component replacement for the air conditioning and heating systems. Procedures Included Maintenance: Scheduled maintenance procedures, fluid checks and changes, filter replacements, spark plug service, belt inspections, and general upkeep. Troubleshooting: Systematic diagnostic flowcharts and procedures for identifying and resolving common and complex issues across all vehicle systems. Repair Overhaul: Step-by-step instructions for component removal, installation, repair, and rebuilding for major systems (engine, transmission, brakes, suspension, etc.). Diagnostic Testing: Procedures for using specialized tools and equipment for diagnosing electrical and mechanical faults, including DME (Digital Motor Electronics) system diagnostics. Rigging Information: Specific instructions and precautions for lifting, towing, and handling the vehicle, including jacking points and recommended lifting equipment. Technical Depth Depth: Comprehensive, from basic fluid checks and adjustments to complete engine and transmission rebuilds, including detailed torque specifications and tolerances. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Reader Requirement: Requires Adobe PDF Reader. Print Quality Clarity: High clarity, allowing for zoom functionality to view intricate details and diagrams. Binding Type Type: Electronic (PDF) - No physical binding. Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M64 (variants M64/01, M64/02, M64/03, etc.) Engine Configuration: Naturally aspirated, air-cooled, horizontally opposed (flat) six-cylinder Displacement: 3.6 liters (3600 cc) Performance Horsepower Range: Approximately 247 hp (Carrera 2/4) to 320 hp (911 Turbo 3.6, though Turbo variants might be outside the scope of a general 964 manual unless specified) Torque Range: Approximately 228 lb-ft (Carrera 2/4) to 289 lb-ft (911 Turbo 3.6) Fuel System Fuel Delivery: Bosch Motronic M2.1, M2.3, M2.7 fuel injection and ignition management Fuel Type: Premium Unleaded Gasoline (91-92 Octane) 🔧 Transmission Standard Type: G50 5-speed manual transaxle Optional Type: Tiptronic (4-speed automatic with manual shifting mode) - introduced in later 964 models Features Carrera 4 Drivetrain: Viscous coupling center differential for all-wheel drive system on Carrera 4 models. 📐 Dimensions Exterior Length: Approx. 4250 mm (167.3 in) Width: Approx. 1650 mm (65.0 in) Height: Approx. 1310 mm (51.6 in) Weights Curb Weight: Approx. 1450-1550 kg (3197-3417 lbs) depending on configuration (Carrera 2 vs Carrera 4, Coupe vs Cabriolet) 🛡️ Safety Features Ratings Crash Safety Era: Modern safety standards for the late 80s/early 90s, including crumple zones and safety cage, but without modern airbag prevalence or side-impact structures of later vehicles. Active Features ABS: Anti-lock Braking System (ABS) - standard on most 964 models AWD: All-wheel drive (Carrera 4 models) providing enhanced traction and stability....
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1989-1993 Porsche 911-964 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911 (964 Generation)
Year:
1989-1993
Codes
Internal Model Code:
964
Generation
Generation Name:
964
Generation Years:
1989-1994 (with 1989 being the initial launch year, and this manual covering up to 1993 models)
👋 Introduction
Market Position
Vehicle Segment:
Luxury Sports Car / Grand Tourer
Target Audience:
Enthusiasts, owners, and independent repair shops specializing in air-cooled Porsche models.
Competitive Analysis
Competitors:
Ferrari 328/348, Lamborghini Countach/Diablo (early), Chevrolet Corvette C4 ZR-1.
Key Features
Manual Advantage:
Digital format allows for easy zooming, searching, and portability. Directly corresponds part numbers to specific pages for efficient use.
Vehicle Innovation:
The 964 generation marked a significant modernization of the 911, introducing Tiptronic automatic transmission, coil springs replacing torsion bars, power steering, and ABS.
📋 Manual Details
Coverage Areas
Models Covered:
1989, 1990, 1991, 1992, 1993 Porsche 911-964 (all variants including Carrera 2, Carrera 4, Targa, Cabriolet, Turbo variants if applicable to the 964 platform within these years)
Page Count
Page Count Estimate:
Not explicitly stated, but typical factory service manuals of this era are extensive, likely exceeding 1000 pages across various volumes or sections.
Manual Type
Type:
Factory Service Repair Manual (Electronic Version)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Electrical System:
Comprehensive coverage including wiring diagrams, component locations, diagnostic procedures for all electrical systems (lighting, ignition, fuel injection, HVAC, power accessories, ABS, etc.)
Engine Mechanical:
Detailed procedures for engine disassembly, inspection, assembly, and overhaul for the M64 engine family. Includes valve train, lubrication, cooling, intake, and exhaust systems.
Fuel System:
In-depth coverage of the fuel injection system (Bosch Motronic), fuel pump, injectors, fuel lines, fuel tank, and evaporative emissions control.
Power Unit:
Encompasses the entire powertrain, including engine (M64 flat-six), engine management, ignition, and exhaust systems.
Transmission Drivetrain:
Coverage for both the G50 manual gearbox and the Tiptronic automatic transmission (if applicable to the covered years/models), including clutch, drive axles, differentials, and AWD system for Carrera 4 models.
Suspension Steering:
Detailed information on front and rear suspension components, shock absorbers, springs, anti-roll bars, bushings, steering rack, power steering system, and wheel alignment specifications.
Brakes:
Comprehensive brake system coverage including hydraulic systems, master cylinder, brake lines, calipers, rotors, pads, ABS, and parking brake.
Body Chassis:
Information on body panels, structural components, doors, windows, bumpers, and corrosion protection.
HVAC:
Details on the climate control system, including operation, troubleshooting, and component replacement for the air conditioning and heating systems.
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid checks and changes, filter replacements, spark plug service, belt inspections, and general upkeep.
Troubleshooting:
Systematic diagnostic flowcharts and procedures for identifying and resolving common and complex issues across all vehicle systems.
Repair Overhaul:
Step-by-step instructions for component removal, installation, repair, and rebuilding for major systems (engine, transmission, brakes, suspension, etc.).
Diagnostic Testing:
Procedures for using specialized tools and equipment for diagnosing electrical and mechanical faults, including DME (Digital Motor Electronics) system diagnostics.
Rigging Information:
Specific instructions and precautions for lifting, towing, and handling the vehicle, including jacking points and recommended lifting equipment.
Technical Depth
Depth:
Comprehensive, from basic fluid checks and adjustments to complete engine and transmission rebuilds, including detailed torque specifications and tolerances.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Reader Requirement:
Requires Adobe PDF Reader.
Print Quality
Clarity:
High clarity, allowing for zoom functionality to view intricate details and diagrams.
Binding Type
Type:
Electronic (PDF) - No physical binding.
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M64 (variants M64/01, M64/02, M64/03, etc.)
Engine Configuration:
Naturally aspirated, air-cooled, horizontally opposed (flat) six-cylinder
Displacement:
3.6 liters (3600 cc)
Performance
Horsepower Range:
Approximately 247 hp (Carrera 2/4) to 320 hp (911 Turbo 3.6, though Turbo variants might be outside the scope of a general 964 manual unless specified)
Torque Range:
Approximately 228 lb-ft (Carrera 2/4) to 289 lb-ft (911 Turbo 3.6)
Fuel System
Fuel Delivery:
Bosch Motronic M2.1, M2.3, M2.7 fuel injection and ignition management
Fuel Type:
Premium Unleaded Gasoline (91-92 Octane)
🔧 Transmission
Standard
Type:
G50 5-speed manual transaxle
Optional
Type:
Tiptronic (4-speed automatic with manual shifting mode) - introduced in later 964 models
Features
Carrera 4 Drivetrain:
Viscous coupling center differential for all-wheel drive system on Carrera 4 models.
📐 Dimensions
Exterior
Length:
Approx. 4250 mm (167.3 in)
Width:
Approx. 1650 mm (65.0 in)
Height:
Approx. 1310 mm (51.6 in)
Weights
Curb Weight:
Approx. 1450-1550 kg (3197-3417 lbs) depending on configuration (Carrera 2 vs Carrera 4, Coupe vs Cabriolet)
🛡️ Safety Features
Ratings
Crash Safety Era:
Modern safety standards for the late 80s/early 90s, including crumple zones and safety cage, but without modern airbag prevalence or side-impact structures of later vehicles.
Active Features
ABS:
Anti-lock Braking System (ABS) - standard on most 964 models
AWD:
All-wheel drive (Carrera 4 models) providing enhanced traction and stability.
Passive Features
Airbags:
Driver's airbag became standard during the 964 production run.
💡 Technology Features
Infotainment
Audio System:
Typically featured a premium Blaupunkt or Becker stereo system with cassette player. CD changers were optional on later models.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was a significant technological advancement for its time.
Connectivity
Early Automation:
Introduction of the Tiptronic automatic transmission offered a degree of selectable automatic shifting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, whichever comes first, depending on driving conditions.
Major Service:
Major service items often recommended around 30,000-60,000 mile intervals, including spark plug replacement, belt inspection/replacement, brake fluid flush, and coolant check.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-40 or 10W-40 synthetic oil is commonly recommended for air-cooled engines under various temperature conditions. Specific Porsche A40 or similar approvals may be preferred.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid.
Transmission Fluid Manual:
GL-5 75W-90 or 80W-90 gear oil for G50 transmission.
Transmission Fluid Automatic:
Dexron III or equivalent for Tiptronic transmission.
Coolant Type:
Porsche recommends G48 (blue) or G12 (pink/red) coolant for later models, but early 964s may have used specific older Porsche formulations. Always verify with the manual.
Known Issues
Common Problem 1:
IMS (Intermediate Shaft) bearing – while not as prevalent as on later models, it's a potential concern. Proper maintenance is key.
Common Problem 2:
Oil leaks, particularly from the rear main seal and cam seals, due to age and heat cycles.
Common Problem 3:
PVC system issues leading to oil consumption or smoking.
Common Problem 4:
Delamination of the catalytic converter (on early models) or failure of the exhaust system.
Common Problem 5:
HVAC blower motor failures or AC system leaks.
Common Problem 6:
Wear on suspension bushings leading to imprecise handling.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Continuation of the iconic Porsche 911 lineage, representing a significant technological evolution while maintaining core design principles.
Model Evolution
964 Introduction:
Introduced in 1989 as the successor to the G-Series 911. It was the first major redesign of the 911 in 15 years.
964 Key Changes:
Significant changes included a new M64 engine, coil spring suspension, power steering, ABS, and updated aerodynamics (integrated bumpers).
Production
Production Years:
1989-1994
Manufacturing Location:
Stuttgart-Zuffenhausen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
The 964 generation was generally well-received by automotive press for its performance and handling, though some critics noted the increased weight and comfort-oriented features compared to earlier 911s.
Ratings
Collectibility:
Increasingly collectible by Porsche enthusiasts, representing the last of the truly 'air-cooled' 911s before the introduction of the 996 generation.
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