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VAUXHALL OPEL CALIBRA Digital Workshop Repair Manual 1989-97

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Opel Model: Calibra Model Years Covered: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Codes Chassis Code: Type 45 (GM2900) 👋 Introduction Market Position Original Segment: Sports Coupe / Personal Luxury Coupe Competitive Analysis Key Competitors: Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Mazda MX-6 Key Features Design Highlights: Aerodynamic 'Kamm-tail' design, low drag coefficient (Cd=0.26), distinctive four-seat coupe styling Platform Sharing: Based on the Vectra/Vectra A platform (GM2900) Value Proposition Cost Savings: Save Big On Service & Repair Costs Availability Delivery: INSTANT DOWNLOAD 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Bodywork, Diagnostics, Repair, Maintenance Secondary Coverage: Troubleshooting, Overhaul, Wiring Diagrams, Technical Specifications Page Count Estimated Pages: Extensive (typical of comprehensive workshop manuals, likely several thousand pages when printed) Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (Viewable/Printable on Windows and Mac OS) 📖 Manual Coverage Systems Covered Engine: All variants: C20NE (2.0i), C20XE (2.0i 16V 'Redtop'), C24NE (2.4i), X20XEV (2.0i 16V Ecotec), X25XE (2.5i V6) Transmission: Manual (F16, F18, F20, F25) and Automatic (4L30-E) transmissions Drivetrain: Front-wheel drive (FWD) and All-wheel drive (4x4 / AWD / 4x4i) systems Suspension: Front McPherson struts, Rear semi-trailing arm independent suspension, Anti-roll bars Brakes: Front ventilated discs, Rear solid discs (ABS variants included) Steering: Hydraulic power-assisted steering system Electrical System: Complete wiring diagrams, ECU diagnostics, lighting, ignition, charging system, starting system, sensors, actuators Bodywork And Trim: Exterior panels, interior trim, doors, windows, sunroof, bumpers, aerodynamics Climate Control: Heating, Ventilation, Air Conditioning (HVAC) systems Fuel System: Fuel injection systems (Motronic, Simtec), fuel pumps, injectors, lines Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs, timing belts, fluid checks Diagnostics: Troubleshooting guides, fault codes, diagnostic connector locations, sensor testing Repair: Engine rebuild, transmission overhaul, suspension component replacement, brake system repairs, electrical component repair Installation: Component installation (e.g., stereo systems, aftermarket parts with guidance on integration) Adjustment: Engine timing, valve clearances (where applicable), parking brake adjustments Technical Depth Depth: Comprehensive: From basic owner maintenance to complete engine and transmission rebuilds, detailed electrical troubleshooting. Diagnostic Capability: Advanced: Detailed information on reading error codes and diagnosing complex electronic faults. Illustration Quality: High Quality Photos, Illustrations And Diagrams 📊 Manual Specifications File Format Compatibility: Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, 7), All Mac Computers Print Quality Printability: Printable out complete repair procedures Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: C20NE Engine Displacement 1: 1998 cc Engine Configuration 1: Inline 4-cylinder, SOHC, 8-valve Horsepower 1: 115 PS (113 bhp; 85 kW) @ 5200 rpm (approx.) Torque 1: 170 Nm (125 lb-ft) @ 2800 rpm (approx.) Fuel System 1: Bosch LE-Jetronic (or similar) Multi-point Fuel Injection Performance Engine Code 2: C20XE Engine Displacement 2: 1998 cc Engine Configuration 2: Inline 4-cylinder, DOHC, 16-valve (Cosworth design) Horsepower 2: 150 PS (148 bhp; 110 kW) @ 6300 rpm (approx.) Torque 2: 196 Nm (145 lb-ft) @ 4800 rpm (approx.) Fuel System 2: Bosch Motronic M2.5 / M2.7 Multi-point Fuel Injection Fuel System Engine Code 3: X25XE Engine Displacement 3: 2498 cc Engine Configuration 3: V6, DOHC, 24-valve Horsepower 3: 170 PS (168 bhp; 125 kW) @ 6000 rpm (approx.) Torque 3: 230 Nm (170 lb-ft) @ 4200 rpm (approx.) Fuel System 3: Bosch Motronic M2.8 / M2.8.3 Multi-point Fuel Injection 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (4L30-E) Features AWD Transmission: Optional Viscous Coupling All-Wheel Drive (VCD) system available, particularly with C20XE and X25XE engines. 📐 Dimensions Exterior Length: 4479 mm (176.3 in) Width: 1720 mm (67.7 in) Height: 1300 mm (51.2 in) Wheelbase: 2600 mm (102.4 in) Weights Kerb Weight: Approx. 1300-1450 kg depending on engine and configuration Cargo Boot Space: 400 litres (14.1 cu ft) expandable with rear seats folded 🛡️ Safety Features Ratings Euro Ncap: Not rated by Euro NCAP during its primary production period, but modern analysis suggests moderate protection. Active Features ABS: Optional Anti-lock Braking System (ABS) available on most models Traction Control: Optional Traction Control System (TC) available on some AWD models Passive Features Airbags: Driver's airbag standard on later models, optional passenger airbag Seatbelts: Pre-tensioned front seatbelts 💡 Technology Features Infotainment Audio System: Various factory fitted radio/cassette players, optional CD players. Later models may feature RDS. Speakers: Typically 4 to 6 speakers depending on trim level. Driver Assistance Cruise Control: Optional cruise control available on higher trim levels. Connectivity Early Systems: Basic connectivity, primarily focused on vehicle systems rather than external devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to specific engine/oil type). Timing Belt Replacement: Recommended every 60,000 km (37,000 miles) or 4 years for most engines, crucial for C20XE. Fluid Specifications...
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VAUXHALL OPEL CALIBRA Digital Workshop Repair Manual 1989-97
🏷️ Basic Information
Identification
Make:
Opel
Model:
Calibra
Model Years Covered:
1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Codes
Chassis Code:
Type 45 (GM2900)
👋 Introduction
Market Position
Original Segment:
Sports Coupe / Personal Luxury Coupe
Competitive Analysis
Key Competitors:
Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Mazda MX-6
Key Features
Design Highlights:
Aerodynamic 'Kamm-tail' design, low drag coefficient (Cd=0.26), distinctive four-seat coupe styling
Platform Sharing:
Based on the Vectra/Vectra A platform (GM2900)
Value Proposition
Cost Savings:
Save Big On Service & Repair Costs
Availability
Delivery:
INSTANT DOWNLOAD
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Bodywork, Diagnostics, Repair, Maintenance
Secondary Coverage:
Troubleshooting, Overhaul, Wiring Diagrams, Technical Specifications
Page Count
Estimated Pages:
Extensive (typical of comprehensive workshop manuals, likely several thousand pages when printed)
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (Viewable/Printable on Windows and Mac OS)
📖 Manual Coverage
Systems Covered
Engine:
All variants: C20NE (2.0i), C20XE (2.0i 16V 'Redtop'), C24NE (2.4i), X20XEV (2.0i 16V Ecotec), X25XE (2.5i V6)
Transmission:
Manual (F16, F18, F20, F25) and Automatic (4L30-E) transmissions
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (4x4 / AWD / 4x4i) systems
Suspension:
Front McPherson struts, Rear semi-trailing arm independent suspension, Anti-roll bars
Brakes:
Front ventilated discs, Rear solid discs (ABS variants included)
Steering:
Hydraulic power-assisted steering system
Electrical System:
Complete wiring diagrams, ECU diagnostics, lighting, ignition, charging system, starting system, sensors, actuators
Bodywork And Trim:
Exterior panels, interior trim, doors, windows, sunroof, bumpers, aerodynamics
Climate Control:
Heating, Ventilation, Air Conditioning (HVAC) systems
Fuel System:
Fuel injection systems (Motronic, Simtec), fuel pumps, injectors, lines
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plugs, timing belts, fluid checks
Diagnostics:
Troubleshooting guides, fault codes, diagnostic connector locations, sensor testing
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repairs, electrical component repair
Installation:
Component installation (e.g., stereo systems, aftermarket parts with guidance on integration)
Adjustment:
Engine timing, valve clearances (where applicable), parking brake adjustments
Technical Depth
Depth:
Comprehensive: From basic owner maintenance to complete engine and transmission rebuilds, detailed electrical troubleshooting.
Diagnostic Capability:
Advanced: Detailed information on reading error codes and diagnosing complex electronic faults.
Illustration Quality:
High Quality Photos, Illustrations And Diagrams
📊 Manual Specifications
File Format
Compatibility:
Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, 7), All Mac Computers
Print Quality
Printability:
Printable out complete repair procedures
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
C20NE
Engine Displacement 1:
1998 cc
Engine Configuration 1:
Inline 4-cylinder, SOHC, 8-valve
Horsepower 1:
115 PS (113 bhp; 85 kW) @ 5200 rpm (approx.)
Torque 1:
170 Nm (125 lb-ft) @ 2800 rpm (approx.)
Fuel System 1:
Bosch LE-Jetronic (or similar) Multi-point Fuel Injection
Performance
Engine Code 2:
C20XE
Engine Displacement 2:
1998 cc
Engine Configuration 2:
Inline 4-cylinder, DOHC, 16-valve (Cosworth design)
Horsepower 2:
150 PS (148 bhp; 110 kW) @ 6300 rpm (approx.)
Torque 2:
196 Nm (145 lb-ft) @ 4800 rpm (approx.)
Fuel System 2:
Bosch Motronic M2.5 / M2.7 Multi-point Fuel Injection
Fuel System
Engine Code 3:
X25XE
Engine Displacement 3:
2498 cc
Engine Configuration 3:
V6, DOHC, 24-valve
Horsepower 3:
170 PS (168 bhp; 125 kW) @ 6000 rpm (approx.)
Torque 3:
230 Nm (170 lb-ft) @ 4200 rpm (approx.)
Fuel System 3:
Bosch Motronic M2.8 / M2.8.3 Multi-point Fuel Injection
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic (4L30-E)
Features
AWD Transmission:
Optional Viscous Coupling All-Wheel Drive (VCD) system available, particularly with C20XE and X25XE engines.
📐 Dimensions
Exterior
Length:
4479 mm (176.3 in)
Width:
1720 mm (67.7 in)
Height:
1300 mm (51.2 in)
Wheelbase:
2600 mm (102.4 in)
Weights
Kerb Weight:
Approx. 1300-1450 kg depending on engine and configuration
Cargo
Boot Space:
400 litres (14.1 cu ft) expandable with rear seats folded
🛡️ Safety Features
Ratings
Euro Ncap:
Not rated by Euro NCAP during its primary production period, but modern analysis suggests moderate protection.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on most models
Traction Control:
Optional Traction Control System (TC) available on some AWD models
Passive Features
Airbags:
Driver's airbag standard on later models, optional passenger airbag
Seatbelts:
Pre-tensioned front seatbelts
💡 Technology Features
Infotainment
Audio System:
Various factory fitted radio/cassette players, optional CD players. Later models may feature RDS.
Speakers:
Typically 4 to 6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Optional cruise control available on higher trim levels.
Connectivity
Early Systems:
Basic connectivity, primarily focused on vehicle systems rather than external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to specific engine/oil type).
Timing Belt Replacement:
Recommended every 60,000 km (37,000 miles) or 4 years for most engines, crucial for C20XE.
Fluid Specifications
Engine Oil Specification:
API SJ/SL or ACEA A3/B3, SAE 10W-40 or 5W-40 (consult manual for specific engine)
Coolant Specification:
Glysantin G30 (pink) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron III (or equivalent)
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Common Problem 1:
Rust: Wheel arches, sills, rear valence, boot lid, and subframes are prone to corrosion.
Common Problem 2:
C20XE Engine: Piston ring wear, oil consumption, head gasket failure, cam belt tensioner issues.
Common Problem 3:
Electrical: Wiring loom degradation, headlight leveling systems, central locking faults.
Common Problem 4:
Suspension: Worn bushes (especially rear trailing arm), ball joints, and shock absorbers.
Common Problem 5:
Cooling System: Radiator leaks, fan motor failures.
Common Problem 6:
Gearbox: Syncro wear in manual transmissions, torque converter seal leaks in automatics.
📚 Vehicle History
Brand Heritage
Vauxhall Opel History:
Part of General Motors' European operations, known for producing practical and sporty vehicles.
Model Evolution
Calibra Introduction:
Launched in 1989 as a successor to the Opel Monza and Vauxhall Carlton GSi, designed by GM's European studio in Rüsselsheim.
Facelift:
Minor facelift occurred in 1994, with subtle styling changes and updated interior features.
Production
Production Period:
1989-1997
Manufacturing Locations:
Assembled in Germany (Rüsselsheim) and Finland (Uusikaupunki).
Sales Volume:
Over 240,000 units produced globally.
🏆 Awards & Recognition
Recognitions
Design Awards:
Received positive critical acclaim for its aerodynamic styling and groundbreaking design upon release.
Ratings
Reader Polls:
Consistently ranked highly in reader polls for best-designed cars of its era.
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