Asia Rocsta Complete Workshop Service Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997

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🏷️ Basic Information Identification Make: Asia Motors Model: Rocsta Product Type: Workshop Service Repair Manual Generation Covered Years: 1990-1997 Codes Platform Code: Y-Platform (based on Jeep CJ) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking to maintain and repair their Asia Rocsta. Competitive Analysis Value Proposition: Provides substantial cost savings by enabling owners to perform their own repairs and maintenance. Key Features Ease Of Use: Features easy-to-follow step-by-step instructions and illustrative pictures for all repair and service jobs. Lifetime Access: Once downloaded, the manual is yours to keep permanently. Customer Assurance: Customer Satisfaction Guaranteed. 📋 Manual Details Coverage Areas General Coverage: All Models/Engines/Trim/Transmissions Types Covered Model Variants: All trim levels, body styles (soft-top, hard-top), and drivetrain configurations (2WD/4WD). Page Count Estimated Page Count: Extensive (covering A-Z procedures) Manual Type Manual Format: Downloadable Digital Manual Language Language: English Format File Format: PDF (Requires Adobe Reader) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drivetrain Chassis: Suspension System, Steering System, Brake System, Wheels and Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiring Diagrams, Audio System Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Chassis and Frame HVAC: Heating, Ventilation, and Air Conditioning (if equipped). Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-ups, Lubrication Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair Troubleshooting: Diagnostic Procedures for Common Issues, Symptom-Based Troubleshooting Guides Specifications: Torque Specifications, Tightening Sequences, Clearances, Tolerances, Fluid Capacities Alignment: Wheel alignment specifications and procedures. Technical Depth Diagnostic Capabilities: Comprehensive diagnostic procedures for all major systems, including detailed wiring diagrams and troubleshooting charts. Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, and differential rebuilds. Component Replacement: In-depth guides for...

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Sku: 198745

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Availability: 9999 in stock

Tags: 1990 1991 1992 1993 1994 1995 1996 1997 Asia Car Cars Rocsta

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Description

🏷️ Basic Information

Identification

Make:

Asia Motors

Model:

Rocsta

Product Type:

Workshop Service Repair Manual

Generation

Covered Years:

1990-1997

Codes

Platform Code:

Y-Platform (based on Jeep CJ)

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, and owners seeking to maintain and repair their Asia Rocsta.

Competitive Analysis

Value Proposition:

Provides substantial cost savings by enabling owners to perform their own repairs and maintenance.

Key Features

Ease Of Use:

Features easy-to-follow step-by-step instructions and illustrative pictures for all repair and service jobs.

Lifetime Access:

Once downloaded, the manual is yours to keep permanently.

Customer Assurance:

Customer Satisfaction Guaranteed.

📋 Manual Details

Coverage Areas

General Coverage:

All Models/Engines/Trim/Transmissions Types Covered

Model Variants:

All trim levels, body styles (soft-top, hard-top), and drivetrain configurations (2WD/4WD).

Page Count

Estimated Page Count:

Extensive (covering A-Z procedures)

Manual Type

Manual Format:

Downloadable Digital Manual

Language

Language:

English

Format

File Format:

PDF (Requires Adobe Reader)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drivetrain

Chassis:

Suspension System, Steering System, Brake System, Wheels and Tires

Electrical:

Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiring Diagrams, Audio System

Body:

Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Chassis and Frame

HVAC:

Heating, Ventilation, and Air Conditioning (if equipped).

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-ups, Lubrication

Repair:

Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair

Troubleshooting:

Diagnostic Procedures for Common Issues, Symptom-Based Troubleshooting Guides

Specifications:

Torque Specifications, Tightening Sequences, Clearances, Tolerances, Fluid Capacities

Alignment:

Wheel alignment specifications and procedures.

Technical Depth

Diagnostic Capabilities:

Comprehensive diagnostic procedures for all major systems, including detailed wiring diagrams and troubleshooting charts.

Rebuild Procedures:

Detailed step-by-step instructions for engine, transmission, and differential rebuilds.

Component Replacement:

In-depth guides for replacing all wear items and major components.

📊 Manual Specifications

File Format

Readability:

High-quality, clear text and images, optimized for readability on various devices.

Searchability:

Likely includes searchable text, allowing for quick keyword searches within the document.

Print Quality

Printability:

Fully printable, allowing users to print individual pages, chapters, or the entire manual.

Binding Type

Digital Access:

Instant email delivery upon payment confirmation.

Paper Type

Device Compatibility:

Compatible with PC, MAC, tablets, and mobile phones.

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely offered with a range of gasoline engines, commonly 1.8L and 2.0L inline-4 units (e.g., Mitsubishi 4G93 or similar). Diesel options may also exist.

Performance

Typical Power Output:

Approx. 80-100 HP (depending on engine variant)

Typical Torque Output:

Approx. 130-160 Nm (depending on engine variant)

Fuel System

Fuel Delivery:

Typically electronic fuel injection (EFI).

Ignition System:

Electronic ignition system.

Engine Variants

Engine Codes:

Specific engine codes would be detailed within the manual, likely alphanumeric designations.

Engine Capacity:

Commonly 1.8L and 2.0L displacements.

🔧 Transmission

Standard

Standard Transmission Type:

5-speed manual transmission.

Optional

Optional Transmission Type:

Likely offered with a 4-speed automatic transmission.

Features

Drivetrain:

Part-time 4WD (Four-Wheel Drive) system, often with selectable 2WD/4WD modes and a transfer case.

📐 Dimensions

Exterior

Body Styles:

Primarily a two-door convertible soft-top or hard-top utility vehicle.

Wheelbase:

Approx. 2,350 mm (92.5 inches)

Overall Length:

Approx. 3,740 mm (147.2 inches)

Overall Width:

Approx. 1,660 mm (65.4 inches)

Overall Height:

Approx. 1,760 mm (69.3 inches) with hardtop

Weights

Curb Weight:

Approx. 1,300 - 1,500 kg (2,866 - 3,307 lbs), depending on configuration.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited public crash test data available for this specific model and era. The manual will provide safety system component information.

Active Features

Braking System:

Front disc brakes, rear drum brakes.

Passive Features

Body Structure:

Robust chassis and body construction typical of utility vehicles of the era.

Seat Belts:

Front and rear seat belt systems.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player. Optional CD player in later models.

Driver Assistance

Anti-lock Braking System (ABS) may have been an optional feature on higher trims or later models.

Connectivity

Navigation:

No integrated navigation systems for this period.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (refer to manual for specific engine).

Transmission Fluid Change:

Recommended every 40,000 - 60,000 km (25,000 - 37,000 miles).

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 10W-30 or 10W-40 viscosity (check manual for exact specification).

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Type Manual:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Type Automatic:

Dexron III or equivalent automatic transmission fluid (ATF).

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, exhaust system corrosion, brake component wear, rust on body panels, especially in common areas like wheel arches and sills.

Electrical Gremlins:

Potential for age-related electrical issues, particularly in wiring harnesses and connectors.

Cooling System:

Overheating issues can arise from radiator blockages or worn water pumps.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Asia Motors, a South Korean automotive manufacturer.

Model Evolution

Design Inspiration:

The Asia Rocsta was heavily based on the iconic Jeep CJ platform, offering a similar rugged, utilitarian aesthetic and capability.

Production

Production Period:

Produced from 1990 until the early 2000s. This manual covers the initial generation up to 1997.

Manufacturing Location:

South Korea.

🏆 Awards & Recognition

Recognitions

Industry Acknowledgement:

While not a recipient of major industry awards in the traditional sense, the Rocsta is recognized for its robust, Jeep-inspired design and off-road capability within its segment.