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1990-1998 Citroen ZX Workshop Service Repair Manual
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- $134.00
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- $134.00
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Basic Information Identification Make: Citroën Model: ZX Year Range: 1990-1998 Codes Platform Code: PSA ZX Internal Project Name: Project 'S-90' Introduction Market Position Segment: Compact family hatchback, positioned as a...
Type: Cars
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Sku: 584239
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| Basic Information | |
| Identification | |
| Make: | Citroën |
| Model: | ZX |
| Year Range: | 1990-1998 |
| Codes | |
| Platform Code: | PSA ZX |
| Internal Project Name: | Project 'S-90' |
| Introduction | |
| Market Position | |
| Segment: | Compact family hatchback, positioned as a practical and affordable European offering. |
| Key Selling Points: | Comfortable ride, innovative design, good packaging, fuel efficiency. |
| Competitive Analysis | |
| Key Rivals: | Ford Escort, Volkswagen Golf, Opel Astra, Renault Mégane, Peugeot 306. |
| Key Features | |
| Design Innovations: | Innovative rear beam suspension (torsion bars), distinctive dashboard layout, emphasis on occupant comfort and ergonomics. |
| Chassis Technology: | PSA's renowned chassis engineering, often featuring an agile and comfortable ride with good road holding. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Mechanical, Electrical, Bodywork, Diagnostics, Maintenance |
| Specific Systems Covered: | Engine, Transmission, Suspension, Brakes, Steering, Fuel System, Cooling System, Exhaust System, HVAC, Body Control Modules, Lighting, Instrument Panel, SRS (Airbag) System |
| Page Count | |
| Estimated Pages: | 1500+ |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Comprehensive coverage of all engine variants, including petrol and diesel, manual and automatic transmissions, clutch, drivetrain components. |
| Chassis And Suspension: | Detailed information on front and rear suspension (including hydropneumatic elements if applicable to certain export models), steering system, braking system (including ABS if equipped), wheels and tires. |
| Electrical System | |
| Overview: | Extensive electrical schematics, component locations, wiring diagrams for all major systems, including lighting, ignition, charging, starting, infotainment, and driver controls. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance procedures, fluid changes, filter replacements, lubrication points, inspections. |
| Repair And Overhaul: | Step-by-step instructions for major component removal, disassembly, inspection, repair, and reassembly of engine, transmission, suspension, brakes, steering, and body components. |
| Diagnostics And Troubleshooting: | Fault finding guides, diagnostic trouble codes (DTCs) for relevant ECUs, common problems and their solutions, component testing procedures. |
| Technical Depth | |
| Level: | Professional workshop level, suitable for experienced mechanics and advanced DIY enthusiasts. |
| Specific Procedures: | Torque specifications for all fasteners, machining limits for engine components, calibration procedures for steering and suspension components, diagnostic flowcharts. |
| Manual Specifications | |
| File Format | |
| Searchability: | Fully searchable PDF text for quick information retrieval. |
| Print Quality | |
| Resolution: | High-resolution scans of original factory documents ensuring clarity of diagrams and text. |
| Binding Type | |
| Physical Equivalent: | Comparable to a factory-bound manual, but delivered digitally. |
| Paper Type | |
| Digital Equivalent: | Digital pages with clear, legible text and graphics. |
| Engine Specifications | |
| Primary Engine | |
| Petrol Variants: | 1.1L (TU1), 1.4L (TU3), 1.6L (XU5/TU5), 1.8L (XU7), 2.0L (XU10J2/J4). |
| Diesel Variants: | 1.9L (XUD7), 1.9L Turbo-D (XUD7TE/T). |
| Performance | |
| Horsepower Range: | 55 hp to 130 hp (depending on engine and trim). |
| Torque Range: | 90 Nm to 180 Nm (depending on engine). |
| Fuel System | |
| Injection Type: | Carburetted (early models) or multi-point fuel injection (MPI). |
| Fuel Type: | Unleaded Petrol (Octane 95/98 recommended for MPI), Diesel. |
| Engine Management | |
| ECU Types: | Bosch Motronic, SAGEM, Lucas (varies by engine and year). |
| Transmission | |
| Standard | |
| Type: | 5-speed Manual Transaxle. |
| Optional | |
| Type: | 4-speed Automatic Transaxle (e.g., ZF 4HP18/20). |
| Features | |
| Clutch Type: | Dry, single-plate diaphragm spring clutch. |
| Transmission Fluid Manual: | API GL-4, SAE 75W-90 or 80W-90 gear oil. |
| Transmission Fluid Automatic: | Dexron III / Mercon ATF. |
| Dimensions | |
| Exterior | |
| Length Hatchback: | Approx. 4031 mm |
| Width: | Approx. 1670 mm |
| Height: | Approx. 1380 mm |
| Wheelbase: | Approx. 2550 mm |
| Weights | |
| Curb Weight Range: | Approx. 1050 kg - 1250 kg (depending on engine and equipment). |
| Gross Vehicle Weight: | Varies by model, typically around 1600 kg. |
| Cargo | |
| Luggage Capacity: | Approx. 350-400 litres (rear seats up). |
| Safety Features | |
| Ratings | |
| Euro Ncap: | Not formally rated under modern Euro NCAP protocols, but crashworthiness considered competitive for its era. |
| Active Features | |
| Braking System: | Front: Ventilated Discs; Rear: Drums (or solid discs on performance variants). ABS available on higher trims/later models. |
| Steering Assistance: | Power steering available on most variants. |
| Passive Features | |
| Airbags: | Driver airbag standard on later models, passenger airbag optional. |
| Seatbelts: | Pre-tensioned front seatbelts. |
| Body Structure: | Designed with crumple zones and a reinforced passenger cell. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory fitted radio-cassette players, often with RDS and speaker balance controls. CD players became available on later models. |
| Dashboard Display: | Digital or analogue instrument clusters, including tachometer, speedometer, fuel gauge, engine temperature, and warning lights. |
| Driver Assistance | |
| Cruise Control: | Optional on higher trim levels and larger engine variants. |
| Connectivity | |
| Connectivity Features: | Limited by era; typically only factory-fitted alarm systems or basic immobilizers. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Every 10,000 km or 12 months, whichever comes first (depending on driving conditions). |
| Air Filter Replacement: | Every 20,000 km or 24 months. |
| Spark Plug Replacement: | Every 40,000 km (standard) or 60,000 km (platinum). |
| Fluid Specifications | |
| Engine Oil: | SAE 10W-40, API SJ or ACEA A2/B2 (check owner's manual for specific engine variant requirements). |
| Coolant: | Ethylene glycol-based antifreeze, mixture of 50% coolant and 50% distilled water. |
| Brake Fluid: | DOT 4. |
| Power Steering Fluid: | Citroën LHM Plus (if equipped with hydropneumatic suspension) or a generic ATF (for hydraulic power steering). |
| Known Issues | |
| Suspension Wear: | Rear torsion bar bearings can wear, leading to knocking sounds; front suspension bushes and ball joints are common wear items. |
| Electrical Gremlins: | Wiring loom chafing, intermittent dashboard lights, central locking issues. |
| Engine Peripherals: | Water pump leaks, alternator failures, ignition coil pack issues (on later models). |
| Exhaust System: | Corrosion and leaks, particularly on older vehicles. |
| Vehicle History | |
| Brand Heritage | |
| Citroen Philosophy: | Citroën's long history of innovation, comfort, and distinctive design. |
| Model Evolution | |
| Introduction Year: | 1990 |
| Facelift: | Minor facelift around 1994/1995, with updated styling and interior features. |
| Production | |
| Manufacturing Locations: | Primary production in France (Aulnay-sous-Bois), also produced in other PSA facilities and licensed in various countries (e.g., Iran Khodro). |
| Production End Year: | 1998 (replaced by the Citroën Xsara). |
| Awards & Recognition | |
| Recognitions | |
| Design Awards: | Praised for its distinctive styling and interior ergonomics at launch. |
| Safety Accolades: | Considered a safe vehicle for its time, with a focus on passenger protection. |
| Ratings | |
| Owner Satisfaction: | Generally positive for comfort and practicality, though reliability can vary with age and maintenance. |