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Vauxhall/Opel Calibra Service & Repair Manual 1990-1998

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Vauxhall/Opel Model: Calibra Product Name: Vauxhall/Opel Calibra Service & Repair Manual 1990-1998 Codes Chassis Codes: Manta M (internal code), often referred to by its styling. 👋 Introduction Market Position Target Audience: Do-it-yourself (DIY) enthusiasts and professional mechanics. Competitive Analysis Differentiation: Positioned as a high-quality, accurate alternative to 'cheap home-made' manuals, providing dealer-level information. Key Features Illustrations: Detailed illustrations, drawings, and photos for procedural guidance. Instructions: Step-by-step numbered instructions, detailed substeps, notes, cautions, and warnings. Diagnostics: Integrated troubleshooting and electrical service procedures with wiring diagrams. Accessibility: PDF format compatible with Windows, Mac, and Linux; printable pages. 📋 Manual Details Coverage Areas Engine Variants: 2.0 litre C20NE (SOHC), 2.0 litre C20XE (DOHC, up to 1995), 2.0 litre X20XEV ECOTEC (DOHC, from 1994) Drivetrain Variants Covered: Front-wheel-drive (FWD) models Drivetrain Variants Excluded: Four-wheel-drive (4WD) models, V6 engine models Feature Exclusions: Air Conditioning (AC) systems Page Count Total Pages: Over 280 pages Manual Type Type: Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, cylinder block, pistons, connecting rods, crankshaft, timing system (belts/chains), oil pump, lubrication system. Engine Control System: Motronic M1.5 (C20NE), Motronic 2.5/2.8 (C20XE), Simtec (X20XEV), fuel injection, ignition timing, sensors (e.g., Camshaft Position Sensor, Knock Sensor), electronic control unit (ECU). Cooling System: Radiator, water pump, thermostat, cooling fan system, coolant circulation, troubleshooting. Fuel System: Fuel pump, fuel injectors, fuel filter, fuel lines, throttle body, fuel tank, fuel pressure regulation. Exhaust System: Catalytic converter, exhaust manifold, mufflers, oxygen sensors, emission control systems (including EEC compliance for X20XEV). Transmission Manual: Manual transaxle system, clutch unit, clutch master/slave cylinders, clutch pedal, gear shift mechanism, lubrication, repair procedures. Brake System: Front and rear brakes (disc/drum dependent on specification), brake master cylinder, brake booster, brake fluid, ABS system (if equipped, though not explicitly detailed), parking brake. Steering System: Steering column, power steering system (if equipped), steering rack/box, steering sensors. Suspension System: Front suspension, rear suspension (e.g., rear axle beam), shock absorbers, springs, alignment specifications. Electrical System: Wiring diagrams, charging system (alternator, starter motor), ignition system, lighting system, power windows, power door locks, combination meter, SRS (Supplemental Restraint System) components. Body And Chassis: Body repair, interior components, exterior trim, sun roof system, glass replacement (windshield, windows). Safety Systems: Supplemental Restraint System (SRS) components (airbags - though specific deployment procedures might be limited for older manuals), seat belts. Interior Systems: Heating, ventilation, instrument panel, interior trim, seats, seat belts, airbags (SRS components). Exterior Systems: Bumpers, body panels, doors, hood, trunk lid, exterior lighting, wipers and washer system, mirrors, sunroof (if equipped). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt tensioning. Diagnostics: Troubleshooting guides, symptom-based diagnosis, electrical system diagnostics. Repair: Step-by-step repair procedures for all major mechanical and electrical components, engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement. Technical Adjustments: Valve clearance adjustments (where applicable), ignition timing settings (for older systems or where adjustable), wheel alignment. Electrical Diagnostics: Detailed wiring diagrams, troubleshooting of electrical faults, component testing. Troubleshooting Guides: Extensive troubleshooting charts and procedures for common faults, from engine performance issues to electrical system malfunctions. Technical Depth Depth: Comprehensive; covers everything from basic maintenance and fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical system troubleshooting. Diagnostic Tools: While OBD-I/OBD-II capabilities are limited for early models, the manual likely details basic diagnostic procedures and potentially proprietary diagnostic connectors used by GM at the time. 📊 Manual Specifications File Format Quality: High-quality PDF, likely scanned for digital access but described as 'scanned: no' which implies a professionally digitized version rather than a crude scan. Assumed to be clear and readable. Searchability: Likely searchable if OCR (Optical Character Recognition) has been applied to the PDF, enabling keyword searches. Compatibility: Compatible with all PC based Windows operating systems and Mac. Also Linux compatible. Print Quality Printability: Printable without restriction, allowing users to print specific pages or the entire manual. Binding Type Binding: Digital (PDF format), not a physical book with binding. Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine C20Ne: 2.0 Litre (1998cc) SOHC, 8 valves, Motronic M1.5 injection/ignition. Typically produced around 115 PS (113 hp; 85 kW). C20Xe: 2.0 Litre (1998cc) DOHC, 16 valves, Motronic 2.5 or 2.8 injection/ignition. Known for its 'redtop' designation in some markets, typically produced around 150 PS (148 hp; 110 kW). Produced until 1995. X20Xev: 2.0 Litre (1998cc) DOHC, 16 valves, ECOTEC engine with Simtec injection/ignition. Designed for improved emissions, typically produced around 136 PS (134 hp; 100 kW). Performance Bore X Stroke: 86 mm x 86 mm (for all 1998cc engines) Compression Ratio: C20NE: 10.2:1; C20XE: 10.5:1; X20XEV: 10.8:1 (approximate, check manual for exact figures). Fuel System Injection Type: Multi-point fuel injection (MPFI) with electronic ignition...
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Vauxhall/Opel Calibra Service & Repair Manual 1990-1998
🏷️ Basic Information
Identification
Make:
Vauxhall/Opel
Model:
Calibra
Product Name:
Vauxhall/Opel Calibra Service & Repair Manual 1990-1998
Codes
Chassis Codes:
Manta M (internal code), often referred to by its styling.
👋 Introduction
Market Position
Target Audience:
Do-it-yourself (DIY) enthusiasts and professional mechanics.
Competitive Analysis
Differentiation:
Positioned as a high-quality, accurate alternative to 'cheap home-made' manuals, providing dealer-level information.
Key Features
Illustrations:
Detailed illustrations, drawings, and photos for procedural guidance.
Instructions:
Step-by-step numbered instructions, detailed substeps, notes, cautions, and warnings.
Diagnostics:
Integrated troubleshooting and electrical service procedures with wiring diagrams.
Accessibility:
PDF format compatible with Windows, Mac, and Linux; printable pages.
📋 Manual Details
Coverage Areas
Engine Variants:
2.0 litre C20NE (SOHC), 2.0 litre C20XE (DOHC, up to 1995), 2.0 litre X20XEV ECOTEC (DOHC, from 1994)
Drivetrain Variants Covered:
Front-wheel-drive (FWD) models
Drivetrain Variants Excluded:
Four-wheel-drive (4WD) models, V6 engine models
Feature Exclusions:
Air Conditioning (AC) systems
Page Count
Total Pages:
Over 280 pages
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, cylinder block, pistons, connecting rods, crankshaft, timing system (belts/chains), oil pump, lubrication system.
Engine Control System:
Motronic M1.5 (C20NE), Motronic 2.5/2.8 (C20XE), Simtec (X20XEV), fuel injection, ignition timing, sensors (e.g., Camshaft Position Sensor, Knock Sensor), electronic control unit (ECU).
Cooling System:
Radiator, water pump, thermostat, cooling fan system, coolant circulation, troubleshooting.
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel lines, throttle body, fuel tank, fuel pressure regulation.
Exhaust System:
Catalytic converter, exhaust manifold, mufflers, oxygen sensors, emission control systems (including EEC compliance for X20XEV).
Transmission Manual:
Manual transaxle system, clutch unit, clutch master/slave cylinders, clutch pedal, gear shift mechanism, lubrication, repair procedures.
Brake System:
Front and rear brakes (disc/drum dependent on specification), brake master cylinder, brake booster, brake fluid, ABS system (if equipped, though not explicitly detailed), parking brake.
Steering System:
Steering column, power steering system (if equipped), steering rack/box, steering sensors.
Suspension System:
Front suspension, rear suspension (e.g., rear axle beam), shock absorbers, springs, alignment specifications.
Electrical System:
Wiring diagrams, charging system (alternator, starter motor), ignition system, lighting system, power windows, power door locks, combination meter, SRS (Supplemental Restraint System) components.
Body And Chassis:
Body repair, interior components, exterior trim, sun roof system, glass replacement (windshield, windows).
Safety Systems:
Supplemental Restraint System (SRS) components (airbags - though specific deployment procedures might be limited for older manuals), seat belts.
Interior Systems:
Heating, ventilation, instrument panel, interior trim, seats, seat belts, airbags (SRS components).
Exterior Systems:
Bumpers, body panels, doors, hood, trunk lid, exterior lighting, wipers and washer system, mirrors, sunroof (if equipped).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt tensioning.
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, electrical system diagnostics.
Repair:
Step-by-step repair procedures for all major mechanical and electrical components, engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement.
Technical Adjustments:
Valve clearance adjustments (where applicable), ignition timing settings (for older systems or where adjustable), wheel alignment.
Electrical Diagnostics:
Detailed wiring diagrams, troubleshooting of electrical faults, component testing.
Troubleshooting Guides:
Extensive troubleshooting charts and procedures for common faults, from engine performance issues to electrical system malfunctions.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance and fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical system troubleshooting.
Diagnostic Tools:
While OBD-I/OBD-II capabilities are limited for early models, the manual likely details basic diagnostic procedures and potentially proprietary diagnostic connectors used by GM at the time.
📊 Manual Specifications
File Format
Quality:
High-quality PDF, likely scanned for digital access but described as 'scanned: no' which implies a professionally digitized version rather than a crude scan. Assumed to be clear and readable.
Searchability:
Likely searchable if OCR (Optical Character Recognition) has been applied to the PDF, enabling keyword searches.
Compatibility:
Compatible with all PC based Windows operating systems and Mac. Also Linux compatible.
Print Quality
Printability:
Printable without restriction, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
Digital (PDF format), not a physical book with binding.
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
C20Ne:
2.0 Litre (1998cc) SOHC, 8 valves, Motronic M1.5 injection/ignition. Typically produced around 115 PS (113 hp; 85 kW).
C20Xe:
2.0 Litre (1998cc) DOHC, 16 valves, Motronic 2.5 or 2.8 injection/ignition. Known for its 'redtop' designation in some markets, typically produced around 150 PS (148 hp; 110 kW). Produced until 1995.
X20Xev:
2.0 Litre (1998cc) DOHC, 16 valves, ECOTEC engine with Simtec injection/ignition. Designed for improved emissions, typically produced around 136 PS (134 hp; 100 kW).
Performance
Bore X Stroke:
86 mm x 86 mm (for all 1998cc engines)
Compression Ratio:
C20NE: 10.2:1; C20XE: 10.5:1; X20XEV: 10.8:1 (approximate, check manual for exact figures).
Fuel System
Injection Type:
Multi-point fuel injection (MPFI) with electronic ignition control.
🔧 Transmission
Standard
Type:
5-speed manual transaxle.
Optional
Type:
4-speed automatic transmission (likely available on some variants, though not explicitly detailed in product description, but common for the era).
Features
Clutch:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Body Styles:
2-door coupe.
Weights
Curb Weight:
Approx. 1350-1450 kg (depending on engine and equipment).
🛡️ Safety Features
Passive Features
Airbags:
Driver airbag standard on later models; passenger airbag optional or standard on specific trims/years. Mentioned via 'Curtain Shield Air Bag Assy' and 'Passenger Air Bag Assy' in tags, suggesting potential coverage.
Seatbelts:
Front seatbelts with pre-tensioners, rear seatbelts. Mentioned via 'Seat Belt Warning System' and 'Rear Seat Belt' in tags.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radios/cassette players, often with CD capability on later models. Speaker configurations varied by trim.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many models, manual should cover diagnosis if fitted.
Connectivity
Features:
Central locking, electric windows, electric mirrors were common features, covered in electrical section.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 km or 12 months (consult manual for specific engine/oil type recommendations).
Timing Belt:
For C20NE and X20XEV engines, timing belt replacement typically every 60,000-80,000 km or 4-5 years. C20XE has a timing chain or belt depending on exact variant. Manual will specify for each engine.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3. Viscosity typically 5W-30, 5W-40, or 10W-40 depending on temperature. Manual will specify exact grade.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water. GM specification often required.
Brake Fluid:
DOT 4 brake fluid.
Transmission Oil Manual:
API GL-4 gear oil. Viscosity typically 75W-90 or 80W-90. Manual will specify exact type and capacity.
Known Issues
Common Problems:
Rust in wheel arches, sills, and boot floor. Head gasket failures (especially on early models). Oil leaks from the rocker cover and sump. Issues with electrical components, particularly window regulators and central locking. Worn suspension components. C20XE can be prone to oil consumption if not maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Vauxhall (UK) and Opel (Europe) are part of General Motors (GM) during this period.
Model Evolution
Introduction:
Introduced in 1987 (Opel) and 1991 (Vauxhall) as a sporty coupe, replacing the Opel Monza/Vauxhall Royale.
Production
Production Years:
1990-1998 covered by this manual. Production ran from 1987 to 2000 globally.
Platform:
Based on the GM Epsilon platform, sharing components with other GM vehicles of the era.
🏆 Awards & Recognition
Recognitions
Design Award:
The Calibra was renowned for its aerodynamic styling and won numerous design awards, including the 'Design Trophy' from German magazine Auto Bild in 1989.
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