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Citroen CX 1990 All Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Citroën Model: CX Year: 1990 Vehicle Segment: Executive Car (E-segment) Codes Chassis Code: XM (though the CX was still produced alongside the XM until 1991, this manual pertains to the CX) 👋 Introduction Market Position Vehicle Class: Luxury/Executive sedan, known for its avant-garde design and technological innovation Competitive Analysis Competitors 1990: BMW 5 Series, Mercedes-Benz E-Class, Audi 100, Peugeot 605, Renault 25 Key Features Design Language: Aerodynamic, distinctive 'flying carpet' silhouette, innovative dashboard and steering wheel design Hydropneumatic Suspension: Self-leveling suspension providing exceptional ride comfort and handling characteristics Interior Ergonomics: Driver-focused cockpit, innovative single-spoke directional steering wheel Manual Value Proposition Diy Repair: Empowers owners to perform their own maintenance and repairs, ensuring quality and cost savings Technical Reference: Essential resource for diagnosing and rectifying complex issues specific to the CX model 📋 Manual Details Coverage Areas Manual Type: Comprehensive Service & Repair Manual Language: English Format: Downloadable Digital File (likely PDF) Page Count: Estimated 1000+ pages (typical for a full service manual) Documentation Source: Likely based on official Citroën workshop manuals 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing systems, lubrication, cooling, fuel injection/carburetion (depending on variant) Engine Electrical: Ignition system, starter, alternator, ECU diagnostics, wiring diagrams Transmission Manual: Clutch, gearbox overhaul, gear shift mechanisms, fluid specifications Transmission Automatic: Hydraulic system, torque converter, electronic control (if applicable), fluid specifications Suspension Hydropneumatic: Detailed coverage of the iconic Hydropneumatic system, spheres, pump, height correctors, fluid maintenance, troubleshooting Braking System: Front disc brakes, rear disc brakes, handbrake, hydraulic circuits, brake fluid specifications, bleeding procedures Steering System: Power steering pump, steering rack, steering column, alignment specifications Fuel System: Fuel tank, fuel pump, fuel lines, fuel filters, injection systems (Bosch L-Jetronic, K-Jetronic, etc.) Exhaust System: Exhaust manifold, catalytic converter (if fitted), mufflers, pipework Cooling System: Radiator, fan, water pump, thermostat, coolant specifications Climate Control: HVAC system, air conditioning, heating, ventilation, blower motor, controls Body Electrical: Lighting systems, wipers, horn, power windows, central locking, dashboard instruments, audio system Bodywork And Chassis: Structural components, corrosion protection, panel replacement, door mechanisms, glass replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, brake pad inspection Troubleshooting: Diagnostic charts for common symptoms, fault finding procedures for all major systems Engine Repair: Engine rebuild procedures, piston ring replacement, bearing replacement, cylinder head removal and installation Transmission Repair: Gearbox rebuild, clutch replacement, transmission fluid flush and fill Suspension Repair: Hydropneumatic sphere replacement, height corrector adjustment, pump service, component replacement Brake System Repair: Brake pad and disc replacement, caliper servicing, hydraulic line repair, master cylinder replacement Electrical Diagnostics: Wiring diagram interpretation, component testing, troubleshooting common electrical faults Bodywork Repair: Panel alignment, rust repair techniques, trim component removal and installation Technical Depth Diagnostic Tools: Information on using basic tools and potentially specialized diagnostic equipment for the era Torque Specifications: Detailed torque values for all critical fasteners Alignment Specifications: Wheel alignment angles (camber, caster, toe) and adjustment procedures Clearances And Tolerances: Engine component clearances (e.g., piston-to-wall, bearing clearances) and critical tolerances Wiring Diagrams: Comprehensive and detailed electrical wiring schematics for all vehicle systems 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF Print Quality Image Resolution: High-resolution, suitable for printing Binding Type Physical Binding: N/A (Digital Download) Paper Type Physical Paper: N/A (Digital Download) Completeness Coverage Scope: Covers all major mechanical, electrical, and bodywork aspects of the vehicle ⚙️ Engine Specifications Primary Engine Engine Code Common: Douvrin (PSA) J6A, J6S Engine Type: Inline 4-cylinder, SOHC (older versions) or DOHC (later versions, notably the CX 25 GTi Turbo) Displacement Common: 2.0L (1995cc), 2.2L (2173cc), 2.5L (2500cc, naturally aspirated and turbo variants) Performance Horsepower Typical 2.5L: 128 hp (94 kW) for naturally aspirated; 168 hp (124 kW) for CX 25 GTi Turbo Torque Typical 2.5L: 183 Nm (135 lb-ft) for naturally aspirated; 289 Nm (213 lb-ft) for CX 25 GTi Turbo Fuel System Fuel Delivery Common: Bosch L-Jetronic or K-Jetronic fuel injection; Weber carburetors on some earlier/base models Fuel Type Octane Rating Recommended: 95 RON (Unleaded) Cooling System Coolant Type: Ethylene glycol-based coolant (e.g., G11 specification or equivalent) 🔧 Transmission Standard Transmission Type Common: 5-speed Manual Optional Transmission Type Optional: 3-speed ZF 3HP22 Automatic Features Clutch Type: Dry, single-plate diaphragm spring Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil Transmission Fluid Spec Auto: Dexron II or III (or equivalent specification) 📐 Dimensions Exterior Length: Approx. 4.75 - 4.95 meters (depending on model variant) Width: Approx. 1.77 meters Height: Approx. 1.37 meters (due to hydropneumatic suspension, adjustable) Weights Curb Weight Typical: Approx. 1300 - 1500 kg Gross Vehicle Weight: Varies by model, typically around 1800 - 2000 kg 🛡️ Safety Features Ratings Crash Test Era: Data from this era is not directly comparable to modern NCAP ratings; designed to French safety standards of the time. Active Features...
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Citroen CX 1990 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX
Year:
1990
Vehicle Segment:
Executive Car (E-segment)
Codes
Chassis Code:
XM (though the CX was still produced alongside the XM until 1991, this manual pertains to the CX)
👋 Introduction
Market Position
Vehicle Class:
Luxury/Executive sedan, known for its avant-garde design and technological innovation
Competitive Analysis
Competitors 1990:
BMW 5 Series, Mercedes-Benz E-Class, Audi 100, Peugeot 605, Renault 25
Key Features
Design Language:
Aerodynamic, distinctive 'flying carpet' silhouette, innovative dashboard and steering wheel design
Hydropneumatic Suspension:
Self-leveling suspension providing exceptional ride comfort and handling characteristics
Interior Ergonomics:
Driver-focused cockpit, innovative single-spoke directional steering wheel
Manual Value Proposition
Diy Repair:
Empowers owners to perform their own maintenance and repairs, ensuring quality and cost savings
Technical Reference:
Essential resource for diagnosing and rectifying complex issues specific to the CX model
📋 Manual Details
Coverage Areas
Manual Type:
Comprehensive Service & Repair Manual
Language:
English
Format:
Downloadable Digital File (likely PDF)
Page Count:
Estimated 1000+ pages (typical for a full service manual)
Documentation Source:
Likely based on official Citroën workshop manuals
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing systems, lubrication, cooling, fuel injection/carburetion (depending on variant)
Engine Electrical:
Ignition system, starter, alternator, ECU diagnostics, wiring diagrams
Transmission Manual:
Clutch, gearbox overhaul, gear shift mechanisms, fluid specifications
Transmission Automatic:
Hydraulic system, torque converter, electronic control (if applicable), fluid specifications
Suspension Hydropneumatic:
Detailed coverage of the iconic Hydropneumatic system, spheres, pump, height correctors, fluid maintenance, troubleshooting
Braking System:
Front disc brakes, rear disc brakes, handbrake, hydraulic circuits, brake fluid specifications, bleeding procedures
Steering System:
Power steering pump, steering rack, steering column, alignment specifications
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filters, injection systems (Bosch L-Jetronic, K-Jetronic, etc.)
Exhaust System:
Exhaust manifold, catalytic converter (if fitted), mufflers, pipework
Cooling System:
Radiator, fan, water pump, thermostat, coolant specifications
Climate Control:
HVAC system, air conditioning, heating, ventilation, blower motor, controls
Body Electrical:
Lighting systems, wipers, horn, power windows, central locking, dashboard instruments, audio system
Bodywork And Chassis:
Structural components, corrosion protection, panel replacement, door mechanisms, glass replacement
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, brake pad inspection
Troubleshooting:
Diagnostic charts for common symptoms, fault finding procedures for all major systems
Engine Repair:
Engine rebuild procedures, piston ring replacement, bearing replacement, cylinder head removal and installation
Transmission Repair:
Gearbox rebuild, clutch replacement, transmission fluid flush and fill
Suspension Repair:
Hydropneumatic sphere replacement, height corrector adjustment, pump service, component replacement
Brake System Repair:
Brake pad and disc replacement, caliper servicing, hydraulic line repair, master cylinder replacement
Electrical Diagnostics:
Wiring diagram interpretation, component testing, troubleshooting common electrical faults
Bodywork Repair:
Panel alignment, rust repair techniques, trim component removal and installation
Technical Depth
Diagnostic Tools:
Information on using basic tools and potentially specialized diagnostic equipment for the era
Torque Specifications:
Detailed torque values for all critical fasteners
Alignment Specifications:
Wheel alignment angles (camber, caster, toe) and adjustment procedures
Clearances And Tolerances:
Engine component clearances (e.g., piston-to-wall, bearing clearances) and critical tolerances
Wiring Diagrams:
Comprehensive and detailed electrical wiring schematics for all vehicle systems
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF
Print Quality
Image Resolution:
High-resolution, suitable for printing
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
Completeness
Coverage Scope:
Covers all major mechanical, electrical, and bodywork aspects of the vehicle
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
Douvrin (PSA) J6A, J6S
Engine Type:
Inline 4-cylinder, SOHC (older versions) or DOHC (later versions, notably the CX 25 GTi Turbo)
Displacement Common:
2.0L (1995cc), 2.2L (2173cc), 2.5L (2500cc, naturally aspirated and turbo variants)
Performance
Horsepower Typical 2.5L:
128 hp (94 kW) for naturally aspirated; 168 hp (124 kW) for CX 25 GTi Turbo
Torque Typical 2.5L:
183 Nm (135 lb-ft) for naturally aspirated; 289 Nm (213 lb-ft) for CX 25 GTi Turbo
Fuel System
Fuel Delivery Common:
Bosch L-Jetronic or K-Jetronic fuel injection; Weber carburetors on some earlier/base models
Fuel Type
Octane Rating Recommended:
95 RON (Unleaded)
Cooling System
Coolant Type:
Ethylene glycol-based coolant (e.g., G11 specification or equivalent)
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual
Optional
Transmission Type Optional:
3-speed ZF 3HP22 Automatic
Features
Clutch Type:
Dry, single-plate diaphragm spring
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Transmission Fluid Spec Auto:
Dexron II or III (or equivalent specification)
📐 Dimensions
Exterior
Length:
Approx. 4.75 - 4.95 meters (depending on model variant)
Width:
Approx. 1.77 meters
Height:
Approx. 1.37 meters (due to hydropneumatic suspension, adjustable)
Weights
Curb Weight Typical:
Approx. 1300 - 1500 kg
Gross Vehicle Weight:
Varies by model, typically around 1800 - 2000 kg
🛡️ Safety Features
Ratings
Crash Test Era:
Data from this era is not directly comparable to modern NCAP ratings; designed to French safety standards of the time.
Active Features
Braking System Features:
Four-wheel disc brakes, tandem master cylinder, load-sensitive pressure regulator (rear)
Steering Features:
Variable assistance power steering for improved control
Passive Features
Seatbelts:
Three-point inertia reel seatbelts (front), lap belts (rear, depending on market/trim)
Body Structure:
Designed with crumple zones and a rigid passenger cell for its time
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with digital tuning and speaker balance controls
Dashboard Design:
Unique instrument binnacle with prominent tachometer, speedometer, and warning lights, often featuring the directional steering wheel's central hub
Driver Assistance
Cruise Control:
Available on higher trim levels and turbo models
Connectivity
Connectivity Features:
Limited by 1990 standards; primarily focused on analogue systems and basic electrical functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 km or 12 months (whichever comes first)
Transmission Fluid Change Interval:
Manual: Every 40,000 - 60,000 km; Automatic: Every 30,000 - 50,000 km (or as specified by manual)
Hydropneumatic Fluid Change Interval:
Every 30,000 - 50,000 km (or as specified by manual); sphere servicing typically around 100,000 km
Fluid Specifications
Engine Oil Spec:
API SG/SH, SAE 10W-40 or 15W-50 (depending on climate, check manual for exact spec)
Brake Fluid Spec:
DOT 3 or DOT 4 (check manual for specific recommendation)
Hydropneumatic Fluid Spec:
LHM (Liquide Hydraulique Minéral) - e.g., Citroën specific or equivalent mineral-based hydraulic fluid
Known Issues
Hydropneumatic System:
Leaking spheres, worn pump seals, height corrector issues, LHS fluid degradation
Electrical Gremlins:
Common in older cars, particularly related to earth connections, body wiring harnesses, and specific relays
Rust Prone Areas:
Wheel arches, sills, boot floor, door bottoms (dependent on climate and previous care)
Engine Performance Issues:
Fuel system blockages, ignition component wear, oil consumption in high-mileage engines
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën's reputation for innovation, particularly in suspension technology (2CV, DS, SM)
Model Evolution
Cx Introduction:
Launched in 1974 as the successor to the iconic DS
Updates Leading To 1990:
Facelift in 1985 introduced revised styling, improved aerodynamics, updated interior, and new engine options (including the turbo-charged variants)
Production
Production Years:
1974-1991
Manufacturing Location:
Rennes-sur-Ille, France
🏆 Awards & Recognition
Recognitions
Model Awards General:
While specific 1990 awards might be elusive, the CX was widely recognized for its innovative design and comfort, being named European Car of the Year in 1975.
Ratings
Reliability Reputation:
Reliability is often cited as a concern for complex, older European cars. Thorough maintenance is crucial. The manual is key to mitigating these issues.
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