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1990 Mercedes SL-Class (R129) Service and Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL-Class Model Code: R129 Year: 1990 Generation Generation Name: Third Generation (R129) Generation Start Year: 1989 Generation End Year: 2001 Codes Chassis Code: R129 👋 Introduction Market Position Positioning: Flagship luxury convertible, aimed at affluent buyers seeking performance, comfort, and advanced engineering. Target Demographic: High-net-worth individuals, enthusiasts of German engineering and luxury grand tourers. Competitive Analysis Key Competitors: Porsche 911 Targa/Cabriolet, Jaguar XJ-S, BMW 8 Series (E31), Ferrari 348/F355. Key Features Design Philosophy: Emphasis on safety, advanced technology, and refined performance, setting a new benchmark for open-top motoring. Innovations: Integrated roll-over bar, advanced ABS, multi-link rear suspension, electro-hydraulic convertible top system. 📋 Manual Details Coverage Areas Model Variants Covered: All R129 SL models for 1990, including 300SL, 300SL-24, 500SL Repair Scope: A-Z (All repairs from basic maintenance to complete overhauls) Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service and Repair Manual Purpose: Used by dealership technicians Language Language: English Format Format: Digital (likely PDF) or Printed 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system Engine Management: Fuel injection (KE-Jetronic/LH-Jetronic), ignition system, emissions control, engine control unit (ECU) diagnosis Transmission Manual: Manual transmission (if applicable for specific models, though R129 was primarily automatic) Transmission Automatic: 4-speed automatic transmission (e.g., 722.3, 722.4) repair, overhaul, and control systems Drivetrain: Driveshafts, differential, axles Suspension: Front suspension (struts, control arms, ball joints), rear suspension (multi-link), springs, shock absorbers, self-leveling suspension (if equipped) Steering: Power steering system, steering column, steering gear Brakes: Hydraulic system, ABS (Anti-lock Braking System), brake discs, pads, calipers, lines, parking brake Electrical System: Battery, charging system, starter, lighting, fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, hood, trunk lid, convertible top mechanism (hydraulic/electric), frame structure Comfort And Convenience: Climate control (HVAC), power seats, power windows, power mirrors, central locking, cruise control Safety Systems: Roll-over protection system (automatic deployment), seat belts, airbags (driver side initially on R129) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), brake service, tune-ups Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) Repair And Rebuild: Component removal, installation, repair, and complete overhaul procedures for all major systems Calibration: Engine control unit calibration, sensor adjustments Wiring Diagrams: Detailed electrical schematics for all systems Specifications And Tolerances: Torque values, clearances, measurements, and wear limits Technical Depth Depth: Comprehensive; covers routine maintenance, complex diagnostics, component-level repair, and complete system overhauls 📊 Manual Specifications File Format Format Details: Likely a high-resolution PDF, optimized for digital viewing and printing of individual pages. Searchable text functionality is a common feature of quality digital manuals. Print Quality Quality: High-resolution images, clear diagrams, crisp text. Designed for clarity and accuracy. Binding Type Type: For printed versions: Likely professional perfect binding or lay-flat spiral binding for ease of use in a workshop environment. Paper Type Type: For printed versions: Durable, glossy or semi-gloss paper stock to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Code 300Sl: M103.980 Engine Type 300Sl: 3.0L SOHC Inline-6 Displacement 300Sl: 2962 cc (180.7 cu in) Bore X Stroke 300Sl: 88.5 mm x 80.25 mm Compression Ratio 300Sl: 9.2:1 Engine Code 300Sl-24: M104.980 Engine Type 300Sl-24: 3.0L DOHC Inline-6 (24-valve) Engine Code 500Sl: M119.960 Engine Type 500Sl: 5.0L DOHC V8 (32-valve) Performance Horsepower 300Sl: 187 hp @ 5700 rpm Torque 300Sl: 195 lb-ft @ 4400 rpm Horsepower 300Sl-24: 228 hp @ 6400 rpm Torque 300Sl-24: 203 lb-ft @ 4600 rpm Horsepower 500Sl: 322 hp @ 5500 rpm Torque 500Sl: 347 lb-ft @ 3900 rpm Fuel System Fuel System Type: Bosch KE-Jetronic (300SL), Bosch LH-Jetronic (300SL-24, 500SL) Fuel Type: Premium Unleaded Gasoline (91 octane or higher) Oil Capacity Oil Capacity Approx: 7.5-8.5 liters (depending on engine) Coolant Capacity Coolant Capacity Approx: 10-12 liters (depending on engine) 🔧 Transmission Standard Transmission Type 300Sl 300Sl-24: 4-speed Automatic (722.3 or 722.4) Transmission Type 500Sl: 4-speed Automatic (722.3) Optional Optional Transmission: None offered for R129 SL models in 1990. Features Transmission Features: Comfort and Sport modes, torque converter lock-up Fluid Type Automatic Transmission Fluid: MB 236.1 Specification (e.g., MB 000 989 88 03 10, or equivalent ATF like Dexron III/Mercon) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 7-8 liters (fill) 📐 Dimensions Exterior Length: 4470 mm (176.0 in) Width: 1810 mm (71.3 in) Height: 1304 mm (51.3 in) Wheelbase: 2515 mm (99.0 in) Front Track: 1532 mm (60.3 in) Rear Track: 1524 mm (60.0 in) Cargo Trunk Volume: Approx. 230-250 liters (with convertible top up) Weights Curb Weight 300Sl: Approx. 1770 kg (3902 lbs) Curb Weight 500Sl: Approx. 1810 kg (3990 lbs) Gross Vehicle Weight Rating: Approx. 2100-2150 kg Wheels Tires Wheel Size Standard: 15-inch alloy wheels Tire Size Standard: 205/65 VR15 Bolt Pattern: 5x112 mm 🛡️ Safety Features Ratings Safety Ratings: NHTSA and IIHS ratings are not readily available for...
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1990 Mercedes SL-Class (R129) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SL-Class
Model Code:
R129
Year:
1990
Generation
Generation Name:
Third Generation (R129)
Generation Start Year:
1989
Generation End Year:
2001
Codes
Chassis Code:
R129
👋 Introduction
Market Position
Positioning:
Flagship luxury convertible, aimed at affluent buyers seeking performance, comfort, and advanced engineering.
Target Demographic:
High-net-worth individuals, enthusiasts of German engineering and luxury grand tourers.
Competitive Analysis
Key Competitors:
Porsche 911 Targa/Cabriolet, Jaguar XJ-S, BMW 8 Series (E31), Ferrari 348/F355.
Key Features
Design Philosophy:
Emphasis on safety, advanced technology, and refined performance, setting a new benchmark for open-top motoring.
Innovations:
Integrated roll-over bar, advanced ABS, multi-link rear suspension, electro-hydraulic convertible top system.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All R129 SL models for 1990, including 300SL, 300SL-24, 500SL
Repair Scope:
A-Z (All repairs from basic maintenance to complete overhauls)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service and Repair Manual
Purpose:
Used by dealership technicians
Language
Language:
English
Format
Format:
Digital (likely PDF) or Printed
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system
Engine Management:
Fuel injection (KE-Jetronic/LH-Jetronic), ignition system, emissions control, engine control unit (ECU) diagnosis
Transmission Manual:
Manual transmission (if applicable for specific models, though R129 was primarily automatic)
Transmission Automatic:
4-speed automatic transmission (e.g., 722.3, 722.4) repair, overhaul, and control systems
Drivetrain:
Driveshafts, differential, axles
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (multi-link), springs, shock absorbers, self-leveling suspension (if equipped)
Steering:
Power steering system, steering column, steering gear
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), brake discs, pads, calipers, lines, parking brake
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, hood, trunk lid, convertible top mechanism (hydraulic/electric), frame structure
Comfort And Convenience:
Climate control (HVAC), power seats, power windows, power mirrors, central locking, cruise control
Safety Systems:
Roll-over protection system (automatic deployment), seat belts, airbags (driver side initially on R129)
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), brake service, tune-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs)
Repair And Rebuild:
Component removal, installation, repair, and complete overhaul procedures for all major systems
Calibration:
Engine control unit calibration, sensor adjustments
Wiring Diagrams:
Detailed electrical schematics for all systems
Specifications And Tolerances:
Torque values, clearances, measurements, and wear limits
Technical Depth
Depth:
Comprehensive; covers routine maintenance, complex diagnostics, component-level repair, and complete system overhauls
📊 Manual Specifications
File Format
Format Details:
Likely a high-resolution PDF, optimized for digital viewing and printing of individual pages. Searchable text functionality is a common feature of quality digital manuals.
Print Quality
Quality:
High-resolution images, clear diagrams, crisp text. Designed for clarity and accuracy.
Binding Type
Type:
For printed versions: Likely professional perfect binding or lay-flat spiral binding for ease of use in a workshop environment.
Paper Type
Type:
For printed versions: Durable, glossy or semi-gloss paper stock to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code 300Sl:
M103.980
Engine Type 300Sl:
3.0L SOHC Inline-6
Displacement 300Sl:
2962 cc (180.7 cu in)
Bore X Stroke 300Sl:
88.5 mm x 80.25 mm
Compression Ratio 300Sl:
9.2:1
Engine Code 300Sl-24:
M104.980
Engine Type 300Sl-24:
3.0L DOHC Inline-6 (24-valve)
Engine Code 500Sl:
M119.960
Engine Type 500Sl:
5.0L DOHC V8 (32-valve)
Performance
Horsepower 300Sl:
187 hp @ 5700 rpm
Torque 300Sl:
195 lb-ft @ 4400 rpm
Horsepower 300Sl-24:
228 hp @ 6400 rpm
Torque 300Sl-24:
203 lb-ft @ 4600 rpm
Horsepower 500Sl:
322 hp @ 5500 rpm
Torque 500Sl:
347 lb-ft @ 3900 rpm
Fuel System
Fuel System Type:
Bosch KE-Jetronic (300SL), Bosch LH-Jetronic (300SL-24, 500SL)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher)
Oil Capacity
Oil Capacity Approx:
7.5-8.5 liters (depending on engine)
Coolant Capacity
Coolant Capacity Approx:
10-12 liters (depending on engine)
🔧 Transmission
Standard
Transmission Type 300Sl 300Sl-24:
4-speed Automatic (722.3 or 722.4)
Transmission Type 500Sl:
4-speed Automatic (722.3)
Optional
Optional Transmission:
None offered for R129 SL models in 1990.
Features
Transmission Features:
Comfort and Sport modes, torque converter lock-up
Fluid Type
Automatic Transmission Fluid:
MB 236.1 Specification (e.g., MB 000 989 88 03 10, or equivalent ATF like Dexron III/Mercon)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 7-8 liters (fill)
📐 Dimensions
Exterior
Length:
4470 mm (176.0 in)
Width:
1810 mm (71.3 in)
Height:
1304 mm (51.3 in)
Wheelbase:
2515 mm (99.0 in)
Front Track:
1532 mm (60.3 in)
Rear Track:
1524 mm (60.0 in)
Cargo
Trunk Volume:
Approx. 230-250 liters (with convertible top up)
Weights
Curb Weight 300Sl:
Approx. 1770 kg (3902 lbs)
Curb Weight 500Sl:
Approx. 1810 kg (3990 lbs)
Gross Vehicle Weight Rating:
Approx. 2100-2150 kg
Wheels Tires
Wheel Size Standard:
15-inch alloy wheels
Tire Size Standard:
205/65 VR15
Bolt Pattern:
5x112 mm
🛡️ Safety Features
Ratings
Safety Ratings:
NHTSA and IIHS ratings are not readily available for this era and specific model, but generally considered very high for its time due to engineering. ECE standards apply.
Active Features
Active Safety:
ABS (Anti-lock Braking System), Traction Control System (ASR, standard on 500SL, optional/later on others)
Passive Features
Passive Safety:
Integrated Roll-Over Bar (automatic deployment), reinforced A-pillars, front airbags (driver side), crumple zones, seat belts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with cassette player. Optional CD changer. Analog climate control. Focus on driver experience, not complex infotainment.
Driver Assistance
Driver Assistance Features:
ABS, Traction Control (ASR on 500SL).
Connectivity
Connectivity Features:
Limited by era; no integrated Bluetooth or advanced connectivity. Optional telephone installation might have been available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 1 year, whichever comes first (check manual for specific engine/oil type recommendations).
Major Service Interval:
Refer to manual; typically includes spark plugs, fuel filter, air filter, transmission fluid, brake fluid service around 60,000-100,000 km.
Fluid Specifications
Engine Oil Specification:
MB 229.1, 229.3 (e.g., 0W-40, 5W-40, 10W-40 synthetic or semi-synthetic, depending on climate and engine)
Coolant Specification:
MB 325.0 (Blue) or MB 325.2 (Green) Antifreeze/Coolant concentrate
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
MB 236.3 Specification (MB 000 989 88 03 10, or equivalent hydraulic fluid like Pentosin CHF 11S)
Known Issues
Wiring Harness Degradation:
Concerns with insulation degradation in some older MB models, requiring inspection and potential replacement.
Convertible Top Hydraulics:
Hydraulic lines and cylinders for the soft top can develop leaks over time, requiring repair or replacement. The pump and accumulator also need occasional service.
Mass Air Flow Sensor:
Can become contaminated or fail, affecting engine performance and fuel mixture on LH-Jetronic systems.
Ignition Components:
Distributor cap and rotor (on M103), spark plug wires, and coil packs can require replacement.
Suspension Bushings:
Rubber bushings in suspension and control arms can wear out, leading to noise and handling degradation.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing history of producing luxurious and technically advanced grand touring convertibles, dating back to pre-WWII models.
Model Evolution
R107 Successor:
The R129 replaced the venerable R107 SL-Class after a 18-year production run.
R129 Introduction:
Introduced in 1989, it represented a significant leap in automotive safety, design, and technology compared to its predecessor.
Production
Production Period:
1989-2001
Production Locations
Manufacturing Plants:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised by automotive journalists for its engineering, safety, and performance upon release and throughout its production. Often cited as a benchmark for luxury roadsters.
Ratings
Consumer Reports Ratings:
While specific year ratings might vary, generally recognized for reliability and build quality in its class, though complex systems can require diligent maintenance.
Certifications
Engineering And Safety Certifications:
Designed to meet and exceed all relevant European (ECE) and US Federal Motor Vehicle Safety Standards (FMVSS) for its time.
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