Diagnosis and repair of Lucas electronic fuel injection (EFI) system, fuel pump, injectors, fuel pressure regulator, fuel lines, EVAP system.
Engine Ignition System:
Ignition timing, distributor, ignition coil, spark plug wires, ECU control of ignition.
Transmission Manual:
Disassembly, assembly, diagnosis, and repair of the LT85 manual transmission (if applicable to specific markets/trims).
Transmission Automatic:
Diagnosis, repair, and overhaul of the ZF 4HP22 automatic transmission, including valve body, torque converter, planetary gear sets, electronic control unit (ECU) interfaces.
Drivetrain:
Front and rear differentials, locking differentials (if equipped), transfer case (LT230), driveshafts, CV joints, wheel hubs.
Suspension System:
Front and rear coil springs, shock absorbers, radius arms, Panhard rod, anti-roll bars, bushings. Detailed adjustment and replacement procedures for the self-leveling rear suspension (SLS) system (if equipped).
Steering System:
Power steering pump, steering rack, steering column, tie rods, steering fluid.
Brake System:
Front and rear disc brakes, brake calipers, rotors, pads, brake lines, master cylinder, brake fluid specifications, ABS system diagnosis and components (if equipped).
Electrical System:
Wiring diagrams for all vehicle systems, battery, alternator, starter motor, lighting system (headlights, taillights, interior), fuses, relays, ignition switch, starting system.
Body And Chassis:
Body panel removal/installation, door mechanisms, window regulators, sunroof, body sealant, rust prevention, chassis lubrication points, frame repair considerations.
HVAC System:
Air conditioning system diagnosis, refrigerant recharge, compressor, condenser, evaporator, heater core, blower motor, climate control panel.
Brake pad and rotor replacement, brake caliper overhaul, brake bleeding procedures, ABS sensor replacement, master cylinder replacement.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, multimeter testing, component testing (starter, alternator, sensors), relay and fuse testing.
Body Repair:
Door hinge adjustment, window regulator repair, fuel filler flap repair, bumper cover installation/removal.
HVAC Service:
Refrigerant system evacuation and recharge, leak detection, blower motor replacement, heater core flush.
Troubleshooting Guide:
Step-by-step diagnostic procedures for common drivability issues, starting problems, electrical malfunctions, and performance anomalies.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from routine maintenance to complete engine and transmission rebuilds, detailed electrical system diagnostics, and chassis component overhauls.