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1990 Range Rover Workshop Repair Service Manual

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$141.00
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$141.00
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🏷️ Basic Information Identification Make: Land Rover Model: Range Rover Year: 1990 Codes Chassis Code: RRC 👋 Introduction Market Position Segment: Luxury SUV / Off-Road Vehicle Target Audience: Enthusiasts, owners seeking to perform DIY maintenance and repairs, independent repair shops specializing in Land Rover vehicles. Competitive Analysis Competitors 1990: Jeep Grand Cherokee (upcoming), Toyota Land Cruiser, Ford Bronco, Chevrolet Suburban, Mercedes-Benz G-Wagen. Key Features Vehicle Platform: Body-on-frame construction, permanent four-wheel drive. Iconic Status: Renowned for its off-road capability, luxurious interior (for its time), and distinctive styling. 📋 Manual Details Coverage Areas Covered Models: 1990 Range Rover (all U.S. and European specifications) Page Count Page Count: Approximately 1200+ Manual Type Manual Type: Factory Workshop Repair Service Manual Language Language: English Format Format: Digital (PDF) File Format: Searchable PDF Print Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type: N/A (Digital PDF) Paper Type: N/A (Digital PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, repair procedures for 3.5L V8 (Rover 35D) engine, including cylinder heads, pistons, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system. Engine Fuel System: Diagnosis and repair of Lucas electronic fuel injection (EFI) system, fuel pump, injectors, fuel pressure regulator, fuel lines, EVAP system. Engine Ignition System: Ignition timing, distributor, ignition coil, spark plug wires, ECU control of ignition. Transmission Manual: Disassembly, assembly, diagnosis, and repair of the LT85 manual transmission (if applicable to specific markets/trims). Transmission Automatic: Diagnosis, repair, and overhaul of the ZF 4HP22 automatic transmission, including valve body, torque converter, planetary gear sets, electronic control unit (ECU) interfaces. Drivetrain: Front and rear differentials, locking differentials (if equipped), transfer case (LT230), driveshafts, CV joints, wheel hubs. Suspension System: Front and rear coil springs, shock absorbers, radius arms, Panhard rod, anti-roll bars, bushings. Detailed adjustment and replacement procedures for the self-leveling rear suspension (SLS) system (if equipped). Steering System: Power steering pump, steering rack, steering column, tie rods, steering fluid. Brake System: Front and rear disc brakes, brake calipers, rotors, pads, brake lines, master cylinder, brake fluid specifications, ABS system diagnosis and components (if equipped). Electrical System: Wiring diagrams for all vehicle systems, battery, alternator, starter motor, lighting system (headlights, taillights, interior), fuses, relays, ignition switch, starting system. Body And Chassis: Body panel removal/installation, door mechanisms, window regulators, sunroof, body sealant, rust prevention, chassis lubrication points, frame repair considerations. HVAC System: Air conditioning system diagnosis, refrigerant recharge, compressor, condenser, evaporator, heater core, blower motor, climate control panel. Interior Trim: Seat removal, dashboard disassembly, instrument cluster, console removal, interior paneling. Procedures Included General Maintenance: Oil changes, filter replacements, spark plug replacement, belt inspection/replacement, fluid checks and top-offs, tire rotation. Engine Repair: Complete engine rebuild, piston ring replacement, bearing replacement, cylinder head gasket replacement, valve seat grinding, oil pump repair. Transmission Repair: Automatic transmission fluid and filter change, manual transmission clutch replacement, gearbox overhaul. Suspension And Steering: Shock absorber replacement, spring replacement, bushing replacement, steering rack repair/replacement, wheel alignment specifications. Brake Service: Brake pad and rotor replacement, brake caliper overhaul, brake bleeding procedures, ABS sensor replacement, master cylinder replacement. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, multimeter testing, component testing (starter, alternator, sensors), relay and fuse testing. Body Repair: Door hinge adjustment, window regulator repair, fuel filler flap repair, bumper cover installation/removal. HVAC Service: Refrigerant system evacuation and recharge, leak detection, blower motor replacement, heater core flush. Troubleshooting Guide: Step-by-step diagnostic procedures for common drivability issues, starting problems, electrical malfunctions, and performance anomalies. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from routine maintenance to complete engine and transmission rebuilds, detailed electrical system diagnostics, and chassis component overhauls. Diagnostic Procedures: Detailed fault code interpretation (OBD-I relevant), component testing procedures, and diagnostic flowcharts. Special Tools: Lists required special tools for specific repair and diagnostic procedures. ⚙️ Engine Specifications Primary Engine Engine Code: Rover 35D (or similar designation) Engine Type: Overhead Valve (OHV) V8 Displacement: 3.5 Liters (3528 cc) Bore X Stroke: 3.50 inches x 3.00 inches (88.9 mm x 76.2 mm) Compression Ratio: 8.0:1 or 8.25:1 (market dependent) Performance Horsepower: Approx. 150-155 hp @ 4500-5000 rpm (market dependent) Torque: Approx. 190-195 lb-ft @ 2500-3000 rpm (market dependent) Fuel System Fuel Delivery: Lucas electronic fuel injection (EFI) Fuel Type: Unleaded gasoline Fuel Pump Pressure: Typically 35-45 PSI Cooling System Cooling Type: Pressurized liquid cooling system Coolant Capacity: Approx. 10.5 US quarts (9.9 liters) Lubrication System Oil Capacity: Approx. 6.0 US quarts (5.7 liters) with filter change Recommended Oil Viscosity: 10W-30 or 10W-40 (depending on climate) 🔧 Transmission Standard Transmission Type: ZF 4HP22 4-speed Automatic Optional Transmission Type: LT85 5-speed Manual (less common, market dependent) Features Transfer Case: LT230 2-speed transfer case with center differential lock Automatic Transmission Fluid: Dexron II (or equivalent specified by ZF) Automatic Transmission Fluid Capacity: Approx. 8.0 US quarts (7.6 liters) for dry fill 📐 Dimensions...
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1990 Range Rover Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Range Rover
Year:
1990
Codes
Chassis Code:
RRC
👋 Introduction
Market Position
Segment:
Luxury SUV / Off-Road Vehicle
Target Audience:
Enthusiasts, owners seeking to perform DIY maintenance and repairs, independent repair shops specializing in Land Rover vehicles.
Competitive Analysis
Competitors 1990:
Jeep Grand Cherokee (upcoming), Toyota Land Cruiser, Ford Bronco, Chevrolet Suburban, Mercedes-Benz G-Wagen.
Key Features
Vehicle Platform:
Body-on-frame construction, permanent four-wheel drive.
Iconic Status:
Renowned for its off-road capability, luxurious interior (for its time), and distinctive styling.
📋 Manual Details
Coverage Areas
Covered Models:
1990 Range Rover (all U.S. and European specifications)
Page Count
Page Count:
Approximately 1200+
Manual Type
Manual Type:
Factory Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
File Format:
Searchable PDF
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, repair procedures for 3.5L V8 (Rover 35D) engine, including cylinder heads, pistons, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system.
Engine Fuel System:
Diagnosis and repair of Lucas electronic fuel injection (EFI) system, fuel pump, injectors, fuel pressure regulator, fuel lines, EVAP system.
Engine Ignition System:
Ignition timing, distributor, ignition coil, spark plug wires, ECU control of ignition.
Transmission Manual:
Disassembly, assembly, diagnosis, and repair of the LT85 manual transmission (if applicable to specific markets/trims).
Transmission Automatic:
Diagnosis, repair, and overhaul of the ZF 4HP22 automatic transmission, including valve body, torque converter, planetary gear sets, electronic control unit (ECU) interfaces.
Drivetrain:
Front and rear differentials, locking differentials (if equipped), transfer case (LT230), driveshafts, CV joints, wheel hubs.
Suspension System:
Front and rear coil springs, shock absorbers, radius arms, Panhard rod, anti-roll bars, bushings. Detailed adjustment and replacement procedures for the self-leveling rear suspension (SLS) system (if equipped).
Steering System:
Power steering pump, steering rack, steering column, tie rods, steering fluid.
Brake System:
Front and rear disc brakes, brake calipers, rotors, pads, brake lines, master cylinder, brake fluid specifications, ABS system diagnosis and components (if equipped).
Electrical System:
Wiring diagrams for all vehicle systems, battery, alternator, starter motor, lighting system (headlights, taillights, interior), fuses, relays, ignition switch, starting system.
Body And Chassis:
Body panel removal/installation, door mechanisms, window regulators, sunroof, body sealant, rust prevention, chassis lubrication points, frame repair considerations.
HVAC System:
Air conditioning system diagnosis, refrigerant recharge, compressor, condenser, evaporator, heater core, blower motor, climate control panel.
Interior Trim:
Seat removal, dashboard disassembly, instrument cluster, console removal, interior paneling.
Procedures Included
General Maintenance:
Oil changes, filter replacements, spark plug replacement, belt inspection/replacement, fluid checks and top-offs, tire rotation.
Engine Repair:
Complete engine rebuild, piston ring replacement, bearing replacement, cylinder head gasket replacement, valve seat grinding, oil pump repair.
Transmission Repair:
Automatic transmission fluid and filter change, manual transmission clutch replacement, gearbox overhaul.
Suspension And Steering:
Shock absorber replacement, spring replacement, bushing replacement, steering rack repair/replacement, wheel alignment specifications.
Brake Service:
Brake pad and rotor replacement, brake caliper overhaul, brake bleeding procedures, ABS sensor replacement, master cylinder replacement.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, multimeter testing, component testing (starter, alternator, sensors), relay and fuse testing.
Body Repair:
Door hinge adjustment, window regulator repair, fuel filler flap repair, bumper cover installation/removal.
HVAC Service:
Refrigerant system evacuation and recharge, leak detection, blower motor replacement, heater core flush.
Troubleshooting Guide:
Step-by-step diagnostic procedures for common drivability issues, starting problems, electrical malfunctions, and performance anomalies.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from routine maintenance to complete engine and transmission rebuilds, detailed electrical system diagnostics, and chassis component overhauls.
Diagnostic Procedures:
Detailed fault code interpretation (OBD-I relevant), component testing procedures, and diagnostic flowcharts.
Special Tools:
Lists required special tools for specific repair and diagnostic procedures.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Rover 35D (or similar designation)
Engine Type:
Overhead Valve (OHV) V8
Displacement:
3.5 Liters (3528 cc)
Bore X Stroke:
3.50 inches x 3.00 inches (88.9 mm x 76.2 mm)
Compression Ratio:
8.0:1 or 8.25:1 (market dependent)
Performance
Horsepower:
Approx. 150-155 hp @ 4500-5000 rpm (market dependent)
Torque:
Approx. 190-195 lb-ft @ 2500-3000 rpm (market dependent)
Fuel System
Fuel Delivery:
Lucas electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Pump Pressure:
Typically 35-45 PSI
Cooling System
Cooling Type:
Pressurized liquid cooling system
Coolant Capacity:
Approx. 10.5 US quarts (9.9 liters)
Lubrication System
Oil Capacity:
Approx. 6.0 US quarts (5.7 liters) with filter change
Recommended Oil Viscosity:
10W-30 or 10W-40 (depending on climate)
🔧 Transmission
Standard
Transmission Type:
ZF 4HP22 4-speed Automatic
Optional
Transmission Type:
LT85 5-speed Manual (less common, market dependent)
Features
Transfer Case:
LT230 2-speed transfer case with center differential lock
Automatic Transmission Fluid:
Dexron II (or equivalent specified by ZF)
Automatic Transmission Fluid Capacity:
Approx. 8.0 US quarts (7.6 liters) for dry fill
📐 Dimensions
Exterior
Length:
187.3 inches (4758 mm)
Width:
70.3 inches (1786 mm)
Height:
66.7 inches (1694 mm)
Wheelbase:
108.0 inches (2743 mm)
Ground Clearance:
Approx. 8.1 inches (205 mm) in standard ride height.
Weights
Curb Weight:
Approx. 4500-4800 lbs (2040-2180 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 6000-6200 lbs (2720-2810 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not available for this model year.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some models/trims.
Four Wheel Drive:
Permanent 4WD with locking center differential is a core safety and capability feature.
Passive Features
Seatbelts:
Lap and shoulder belts in front, lap belts in rear.
Body Structure:
Robust body-on-frame construction for protection.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with cassette player. Speaker configuration varies by trim.
Climate Control:
Manual or automatic climate control systems, depending on trim level.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) optional or standard on certain trims, improving braking control.
Cruise Control:
Electronic cruise control system.
Connectivity
Connectivity Features:
Limited by 1990 standards; primarily focused on vehicle systems. No modern Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first.
Transmission Fluid Change Interval:
Automatic: Every 30,000-50,000 miles (48,000-80,000 km). Manual: Check fluid level periodically, change as needed.
Coolant Flush Interval:
Every 2 years or 30,000 miles (48,000 km).
Spark Plug Replacement Interval:
Approx. 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Spec:
API SF or SG rated, SAE 10W-30 or 10W-40.
Brake Fluid Spec:
DOT 3 or DOT 4.
Power Steering Fluid Spec:
ATF Dexron II or equivalent.
Transfer Case Oil Spec:
API GL-4 or GL-5, SAE 80W-90.
Differential Fluid Spec:
API GL-5, SAE 80W-90 (check for limited slip additive if applicable).
Known Issues
Common Problem 1:
Rust formation on the chassis, wheel arches, and tailgate.
Common Problem 2:
Air suspension (SLS) leaks and compressor failures if equipped.
Common Problem 3:
Lucas fuel injection system can be sensitive; issues with fuel pump, injectors, or pressure regulator.
Common Problem 4:
Oil leaks from the V8 engine (e.g., rocker cover gaskets, crank seals).
Common Problem 5:
Electrical gremlins; corrosion on connectors, faulty relays or switches.
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Established reputation for off-road prowess and durability since the Series I Land Rover in 1948.
Model Evolution
Range Rover Introduction:
The original Range Rover (Classic) was introduced in 1970, defining the luxury SUV segment.
Classic Generation Era:
1970-1996 (The 1990 model is part of the original, long-running Classic generation).
Production
Manufacturing Location:
Solihull, West Midlands, England
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Consistently recognized for superior off-road capability by automotive publications worldwide.
Luxury Status:
Pioneered the luxury SUV segment, blending off-road prowess with a comfortable and refined interior.
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