This comprehensive repair manual provides detailed instructions and technical specifications for the 1991-1994 Kawasaki KDX200 and KDX250 2-stroke motorcycles. It covers a wide range of topics essential for both routine maintenance and advanced repairs.

From general information and routine maintenance procedures to complex engine removal and installation, this manual equips you with the knowledge you need to keep your motorcycle running smoothly. Explore sections dedicated to the fuel system, lubrication and cooling system, engine specifications, transmission, drive chain and sprockets, steering system, shocks, bodywork, intake and exhaust, electrical system, and advanced troubleshooting.

Whether you're a seasoned mechanic or a DIY enthusiast, this manual serves as your go-to resource for all your Kawasaki KDX200 and KDX250 repair needs.

The 1991-1994 Kawasaki KDX200 and KDX250 are iconic two-stroke dirt bikes that were highly regarded for their performance and versatility. These models were the pinnacle of the KDX series, featuring a lightweight and agile design that made them incredibly fun to ride on a variety of terrains. The KDX200 boasted a 198cc engine, while the KDX250 utilized a 249cc powerplant, both delivering impressive power for their respective displacement categories. These engines, known for their responsive throttle and screaming high-end performance, were paired with a six-speed transmission, allowing riders to find the perfect gear for any situation. The KDXs also featured a rigid, yet compliant, steel frame, along with long-travel suspension that could soak up the bumps and provide a comfortable ride, even on rough trails. A large, 2.9-gallon fuel tank offered ample range, ensuring riders could enjoy extended adventures without needing to stop for frequent refills.

The 1991-1994 KDX200 and KDX250 were popular choices for both amateur and professional riders. They were known for their reliability and ease of maintenance, making them a great choice for riders of all skill levels. Their versatility allowed them to excel in a variety of settings, from tight single-track trails to wide-open motocross tracks. These bikes have a dedicated following even today, with many riders finding them to be the perfect combination of performance and affordability. While they are no longer in production, they remain highly sought-after in the used market, with enthusiasts appreciating their classic styling, raw power, and the nostalgic connection they provide to a bygone era of motorcycling.