🏷️ Basic Information Identification Make: Alfa Romeo Model: 164 Year: 1991 Codes Vin Prefix: ZAR164 👋 Introduction Market Position Target Audience: Alfa Romeo 164 owners, independent mechanics, restoration specialists. Competitive Analysis Manual Authenticity: Genuine Factory Service Manual, not a third-party reproduction. Key Features Illustrations Diagrams: Contains all necessary illustrations, diagrams, and photos. Troubleshooting Guide: Advanced troubleshooting guide included. Search Functionality: Searchable PDF for quick information retrieval. Instructional Format: Step-by-step instructions with detailed substeps, notes, cautions, and warnings. 📋 Manual Details Coverage Areas All Styles Covered: True Page Count Estimated Page Count: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: True Transmission Service Repair: True Brake System: True Wiring Diagrams: True Electrical System: True Suspension: True Periodic Lubrication: True Steering: True Cooling System: True Fuel Injection Fuel System: True Emission System: True Heater Air Conditioning: True Engine Control System: True Chassis Body: True Restraint System: True Interior: True Differential Drive: True Axle: True General Maintenance: True Troubleshooting: True Engine Control Modules: Detailed information on Engine Control Modules (ECMs) and their functions. Fuel Pump Service: Detailed steps for servicing and replacing the fuel pump. Air Conditioning Refrigerant: Details on AC system servicing and refrigerant handling (likely R12 for this era). Exhaust System: Coverage for exhaust system inspection, repair, and component replacement. Ignition System: Information on spark plugs, ignition coils, and related components. Body Panel Repair: Information related to bodywork, panel adjustments, and repairs. Interior Trim Removal: Instructions for removing and reinstalling interior trim panels. Procedures Included Maintenance Procedures: True Repair Procedures: True Diagnostic Procedures: True Rebuild Procedures: True Refurbishment Procedures: True Restoration Procedures: True Timing Belt Replacement: Comprehensive procedure for timing belt inspection and replacement. Suspension Alignment Specs: Includes alignment specifications and procedures. Cylinder Head Removal Installation: Step-by-step guide for cylinder head servicing. Brake Pad Rotor Replacement: Detailed instructions for brake system maintenance and component replacement. Wheel Bearing Replacement: Guidance on servicing wheel bearings. Gearbox Overhaul: Procedures for transmission overhaul and repair. Technical Depth Depth: Complete factory level detail for all repairs, maintenance, and diagnostics. Diagnostic Tools: Information on diagnostic procedures aligns with tools and methods available in 1991. Torque Specifications: Precise torque specifications for all critical fasteners. Troubleshooting Charts: Diagnostic flowcharts and charts for identifying common faults. Electrical Component Testing: Procedures for testing various electrical components using multimeters. Special Tools: Lists and descriptions of any special tools required for specific procedures. Schematics: Includes detailed electrical schematics and system diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding Type: Digital (Print on Demand) Paper Type Paper Type Equivalent: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V6 (likely Busso V6, specific displacement varies by market/trim) Performance Engine Displacement Range: Likely 2.0L, 3.0L Fuel System Fuel System Type: Fuel Injection (specific system detailed in manual, e.g., Bosch Motronic) 🔧 Transmission Standard Standard Transmission: Manual (likely 5-speed) and Automatic Optional Optional Transmission: Automatic transmission likely available on certain trims. Features Transmission Service: Covers service and repair for both manual and automatic transmissions. 📐 Dimensions Exterior Chassis Body: Designed by Pininfarina, emphasizing Italian styling. Interior Interior Appointments: Covers interior components and systems. Weights Curb Weight Range: Estimated 1500-1650 kg (depending on engine and options) 🛡️ Safety Features Ratings Crash Test Data: Manual covers restraint systems (airbags, seatbelts) and structural integrity. Active Features Active Safety Systems: Information on ABS (if equipped), braking systems. Passive Features Passive Safety Features: Covers SRS airbag systems and seatbelt mechanisms. 💡 Technology Features Infotainment Audio System: Covers maintenance and repair of the factory audio system and related components. Driver Assistance Cruise Control: Information on cruise control system operation and repair. Connectivity Electrical Connectors: Detailed wiring diagrams for all electrical systems and connectors. 🔧 Maintenance Service Intervals Routine Maintenance: Manual provides detailed schedules for oil changes, filter replacements, tune-ups, etc. Fluid Specifications Engine Oil Type: Specific SAE viscosity grades and API service classifications detailed in manual. Coolant Type: Manual specifies coolant mixture and type (e.g., ethylene glycol based). Brake Fluid Type: DOT 3 or DOT 4 specified as per Alfa Romeo requirements. Known Issues Common Wear Items: Manual addresses common wear and tear items specific to the 164 model. 📚 Vehicle History Brand Heritage Alfa Romeo Legacy: Alfa Romeo's heritage of sporty, stylish, and driver-focused vehicles. Model Evolution 164 Development: Part of the Tipo 4 platform, shared with Fiat Croma, Lancia Thema, and Saab 9000. Production Production Period: 1987-1998 (1991 model year represents an early production phase of the first generation). 🏆 Awards & Recognition Recognitions Design Awards: The Alfa Romeo 164, particularly its Pininfarina design, was generally well-received for its styling.