1991 Mitsubishi 3000GT Service Repair Factory Manual
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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Year: 1991 Codes Chassis Code: Z16A (for VR-4) Engine Code: 6G72 👋 Introduction Market Position Market Segment: Sports Car / Grand Tourer Competitive Analysis Key Competitors 1991: Nissan 300ZX (Z32), Toyota Supra (Mk3/Mk4 prelude), Mazda RX-7 (FC3S/FD3S), Chevrolet Corvette (C4), Dodge Stealth (rebadged Mitsubishi GTO). Key Features Unique Selling Points: Advanced AWD system, four-wheel steering (4WS), electronically controlled suspension (ECS), twin-turbocharged engine option, aggressive styling. Model Introduction Initial Release Year: 1990 (as GTO in Japan), 1991 (as 3000GT in North America) 📋 Manual Details Coverage Areas Systems Covered: Engine mechanical, engine fuel & emission control, engine electrical, exhaust system, cooling system, lubrication system, transmission, driveline, steering, suspension, brakes, body electrical, chassis electrical, interior, exterior body, HVAC. Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: Electronic Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, assembly, and adjustment of all engine components, including cylinder head, pistons, crankshaft, connecting rods, camshafts, valves, and timing system. Engine Fuel Emission Control: In-depth coverage of the multi-point fuel injection (MPI) system, ignition system, idle air control (IAC), oxygen sensors, catalytic converter, and diagnostic trouble codes (DTCs). Engine Electrical: Wiring diagrams, component testing, starter, alternator, battery, ECU (Engine Control Unit) diagnostics, and sensor data. Transmission: Service and repair procedures for both the 5-speed manual transmission and the 4-speed automatic transmission, including fluid changes, component overhaul, and shift control. Driveline: Detailed information on the All-Wheel Drive (AWD) system, including the viscous coupling center differential, rear differential, axles, and CV joints. Steering Suspension: Front and rear suspension component diagnosis, alignment procedures, steering gear service, and Active Aerodynamics system (if applicable to the specific trim). Brakes: ABS (Anti-lock Braking System) diagnosis and repair, brake caliper, rotor, and pad replacement, hydraulic system bleeding, and parking brake adjustments. Body Electrical: Lighting systems, power windows, power locks, mirrors, remote keyless entry (if equipped), and interior/exterior lighting schematics. HVAC: Air conditioning system service, heater core replacement, climate control system diagnosis, and refrigerant handling. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, belt inspections and replacement, spark plug replacement, and general tune-up procedures. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting guides, wiring diagrams for diagnosis, and specific tests for various components. Repair: Step-by-step instructions for component removal, repair, and reinstallation, covering everything from minor adjustments to major overhauls. Technical Specifications: Torque specifications for all fasteners, diagnostic values (e.g., resistance, voltage), engine timing specifications, alignment data, and electrical component specifications. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to in-depth engine, transmission, and chassis component overhaul and repair. Includes diagnostic procedures, wiring diagrams, and specifications for professional technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans of original factory manual pages, ensuring clarity of text and diagrams. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Searchability Text Searchability: Searchable text enabled for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Engine Code: 6G72 Displacement: 3.0 Liters (2972 cc) Configuration: 60-degree V6, SOHC 24-valve (non-turbo), DOHC 24-valve (twin-turbo) Performance Horsepower Na: 222 hp @ 6000 rpm Torque Na: 200 lb-ft @ 4500 rpm Horsepower Twin Turbo: 300 hp @ 6000 rpm Torque Twin Turbo: 300 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (91 Octane Recommended) Cooling System Cooling Type: Liquid Cooled Lubrication System Oil Capacity: Approximately 4.7 US quarts (4.5 liters) with filter change. Timing System Timing Belt Replacement Interval: Recommended every 60,000 miles or 5 years. Critical for DOHC engines. 🔧 Transmission Standard Transmission Type Na: 5-speed Manual Optional Transmission Type Tt: 4-speed Automatic with Sportronic (paddle shifters on later models, not 1991) Features AWD System: Full-time All-Wheel Drive (on VR-4 and base models depending on market). Four Wheel Steering: ECS (Electronic Controlled Suspension) with 4WS (Four-Wheel Steering) available on some trims. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 75W-85 (refer to manual for exact spec). Automatic Transmission Fluid: Dexron III or equivalent. Transfer Case Fluid: API GL-5, SAE 75W-90 (for AWD models). Rear Differential Fluid: API GL-5, SAE 75W-90 (for AWD models). 📐 Dimensions Exterior Length: Approx. 178.2 inches (4526 mm) Width: Approx. 70.9 inches (1801 mm) Height: Approx. 49.2 inches (1250 mm) Wheelbase: Approx. 97.2 inches (2469 mm) Weights Curb Weight Na: Approx. 3461 lbs (1570 kg) Curb Weight Tt: Approx. 3700 lbs (1678 kg) Gross Vehicle Weight Rating: Varies by model and trim. 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Specific ratings for 1991 models are not readily available for all categories, but the era's vehicles...
Detailed procedures for disassembly, inspection, assembly, and adjustment of all engine components, including cylinder head, pistons, crankshaft, connecting rods, camshafts, valves, and timing system.
Engine Fuel Emission Control:
In-depth coverage of the multi-point fuel injection (MPI) system, ignition system, idle air control (IAC), oxygen sensors, catalytic converter, and diagnostic trouble codes (DTCs).
Engine Electrical:
Wiring diagrams, component testing, starter, alternator, battery, ECU (Engine Control Unit) diagnostics, and sensor data.
Transmission:
Service and repair procedures for both the 5-speed manual transmission and the 4-speed automatic transmission, including fluid changes, component overhaul, and shift control.
Driveline:
Detailed information on the All-Wheel Drive (AWD) system, including the viscous coupling center differential, rear differential, axles, and CV joints.
Steering Suspension:
Front and rear suspension component diagnosis, alignment procedures, steering gear service, and Active Aerodynamics system (if applicable to the specific trim).
Brakes:
ABS (Anti-lock Braking System) diagnosis and repair, brake caliper, rotor, and pad replacement, hydraulic system bleeding, and parking brake adjustments.
Body Electrical:
Lighting systems, power windows, power locks, mirrors, remote keyless entry (if equipped), and interior/exterior lighting schematics.
HVAC:
Air conditioning system service, heater core replacement, climate control system diagnosis, and refrigerant handling.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, belt inspections and replacement, spark plug replacement, and general tune-up procedures.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting guides, wiring diagrams for diagnosis, and specific tests for various components.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation, covering everything from minor adjustments to major overhauls.
Technical Specifications:
Torque specifications for all fasteners, diagnostic values (e.g., resistance, voltage), engine timing specifications, alignment data, and electrical component specifications.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to in-depth engine, transmission, and chassis component overhaul and repair. Includes diagnostic procedures, wiring diagrams, and specifications for professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans of original factory manual pages, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Searchability
Text Searchability:
Searchable text enabled for quick information retrieval.
Approximately 4.7 US quarts (4.5 liters) with filter change.
Timing System
Timing Belt Replacement Interval:
Recommended every 60,000 miles or 5 years. Critical for DOHC engines.
🔧 Transmission
Standard
Transmission Type Na:
5-speed Manual
Optional
Transmission Type Tt:
4-speed Automatic with Sportronic (paddle shifters on later models, not 1991)
Features
AWD System:
Full-time All-Wheel Drive (on VR-4 and base models depending on market).
Four Wheel Steering:
ECS (Electronic Controlled Suspension) with 4WS (Four-Wheel Steering) available on some trims.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 75W-85 (refer to manual for exact spec).
Automatic Transmission Fluid:
Dexron III or equivalent.
Transfer Case Fluid:
API GL-5, SAE 75W-90 (for AWD models).
Rear Differential Fluid:
API GL-5, SAE 75W-90 (for AWD models).
📐 Dimensions
Exterior
Length:
Approx. 178.2 inches (4526 mm)
Width:
Approx. 70.9 inches (1801 mm)
Height:
Approx. 49.2 inches (1250 mm)
Wheelbase:
Approx. 97.2 inches (2469 mm)
Weights
Curb Weight Na:
Approx. 3461 lbs (1570 kg)
Curb Weight Tt:
Approx. 3700 lbs (1678 kg)
Gross Vehicle Weight Rating:
Varies by model and trim.
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Specific ratings for 1991 models are not readily available for all categories, but the era's vehicles generally performed moderately.
Active Features
ABS:
Standard on VR-4, optional on other trims. Anti-lock Braking System.
Four Wheel Steering:
HICAS (High Capacity Actively Controlled Steering) on select models.
Passive Features
Airbags:
Driver-side airbag standard on most models.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners.
Body Structure:
Reinforced chassis and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with optional CD player. Premium sound system available on some trims.
Dashboard Features:
Analog gauges, digital climate control display (on some models).
Driver Assistance
Active Aero:
Active Aero system with front air dam and rear wing that adjust with speed on VR-4 models.
Ecs:
Electronic Controlled Suspension (ECS) with adjustable damping.
Connectivity
Connectivity Features:
Limited by 1991 standards; primarily focused on vehicle performance and comfort features. No modern infotainment or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles or 1 year.
Cabin Air Filter Replacement:
Not applicable on 1991 models (introduced later).
Brake Fluid Change:
Every 15,000 miles or 1 year.
Coolant Change:
Every 30,000 miles or 2 years.
Fluid Specifications
Engine Oil Specification:
API SG, SAE 10W-30 or 10W-40 recommended. Check manual for specific climate recommendations.
Coolant Specification:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (ethylene glycol-based, pink or orange).
Brake Fluid Specification:
DOT 3.
Known Issues
Common Problems:
Timing belt failure leading to catastrophic engine damage (if not replaced on schedule), leaky fuel injectors, AC system leaks, power steering leaks, premature wear of AWD coupling units on high-mileage vehicles, ECS system failures.
Diagnostics Challenge:
Older diagnostic systems can be challenging; reliance on the FSM for specific troubleshooting is crucial.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Performance Legacy:
Mitsubishi has a history in motorsports, including rallying and touring car championships, which influenced the development of performance vehicles like the 3000GT.
Model Evolution
Generation 1:
First generation (1990-1993) introduced the distinctive styling and advanced technology. Featured NA and Twin-Turbo VR-4 variants. Known as the Mitsubishi GTO in Japan.
Design Philosophy:
Designed to compete with established European and Japanese sports cars, emphasizing technology and performance.
Production
Production Location:
Japan
Production Years:
1990-2000 (all generations)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's Ten Best list for 1991.
Motor Trend Import Car Of The Year:
Competitor to vehicles that frequently won Import Car of the Year awards in the early 1990s.