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1991 Porsche 944 Turbo Workshop Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Porsche Model: 944 Turbo Model Code: 951 Year: 1991 Codes Engine Code: M44.52 Chassis Code: 944 S2/Turbo 👋 Introduction Market Position Market Positioning: The 1991 Porsche 944 Turbo represented the pinnacle of the 944 series, a front-engine, rear-wheel-drive performance car that offered a compelling blend of luxury, handling, and power. Positioned as a more accessible yet highly capable performance coupe, it competed against cars like the Chevrolet Corvette ZR-1, Mitsubishi 3000GT VR-4, and Nissan 300ZX Twin Turbo. Competitive Analysis Competitive Landscape: The 944 Turbo stood out with its exceptional balance, advanced chassis engineering, and a potent turbocharged engine that delivered exhilarating performance. Its build quality and driver engagement were hallmarks of Porsche engineering, distinguishing it from many Japanese rivals of the era which often prioritized outright power figures or technology features. Key Features Key Vehicle Features: Front-engine, rear-wheel-drive layout, turbocharged 2.5L inline-4 engine, advanced transaxle design for optimal weight distribution, 50/50 weight balance, potent braking system, aerodynamic bodywork, premium interior appointments, and Porsche's renowned driving dynamics. 📋 Manual Details Coverage Areas Primary Coverage: 1991 Porsche 944 Turbo (951) Engine Coverage: 2.5L Turbocharged Inline-4 (M44.52) Transmission Coverage: 5-Speed Manual Transaxle Body Styles Covered: Coupe (944 Turbo) Page Count Estimated Page Count: Approx. 1500+ pages (typical for this era Porsche workshop manual) Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnosis, tuning, lubrication, cooling system, fuel injection (Motronic M2.1/M2.2), ignition system, turbocharger system, exhaust system. Transmission: 5-speed transaxle repair, clutch system, differential, driveshafts, shift linkage. Brakes: Front and rear disc brake systems, ABS (if equipped), hydraulic lines, parking brake, brake fluid specifications. Suspension Steering: Front and rear suspension components (torsion bars, shock absorbers, control arms, trailing arms), power steering system, wheel alignment specifications, steering rack. Electrical System: Complete wiring diagrams, fuse box layout, battery, alternator, starter motor, lighting system, instrument cluster, ECUs, sensors, diagnostic connectors. Body Chassis: Body panel removal and installation, doors, hood, trunk, glass, bumpers, interior trim, structural components, rust prevention. HVAC: Air conditioning system (refrigerant types, charging), heater core, climate control operation. Procedures Included Maintenance: Regular service intervals, oil changes, filter replacements, spark plug service, belt replacement, brake fluid flush, coolant change. Troubleshooting: Diagnostic procedures for common problems, fault codes, electrical troubleshooting charts, symptom-based diagnosis. Repair: Step-by-step instructions for component repair and replacement, engine rebuild, transmission overhaul, suspension rebuild, brake caliper overhaul. Installation: Installation procedures for genuine Porsche parts and accessories. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and structural repair. 📊 Manual Specifications File Format File Format Details: High-resolution PDF, searchable text, bookmarked chapters for easy navigation. Print Quality Print Quality: Printable pages at high resolution, suitable for professional printing. Binding Type Binding Type Description: N/A (Digital Download) Paper Type Paper Type Description: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline-4 Displacement: 2479 cc (2.5 Liters) Bore X Stroke: 100.0 mm x 78.9 mm Compression Ratio: 8.0:1 Valve Train: Dual Overhead Camshafts (DOHC), 2 valves per cylinder Aspiration: Turbocharged with Intercooler Turbocharger Model: Garrett AiResearch T3/T04E (or similar) Boost Pressure: Approx. 0.7 bar (10.1 psi) regulated Performance Horsepower: 247 hp @ 6000 rpm Torque: 258 lb-ft (350 Nm) @ 4000 rpm Fuel System Fuel Delivery: Bosch Motronic M2.1/M2.2 Fuel Injection System Fuel Type: Premium Unleaded Gasoline (91+ Octane) Fluid Specifications Engine Oil Type: SAE 0W-40 or 5W-40 Synthetic (per Porsche recommendation) Engine Oil Capacity: Approx. 7.0 liters (7.4 US quarts) with filter Coolant Type: Porsche approved G48 (Ethylene Glycol based) or equivalent 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transaxle (G50/01) Optional Optional Transmission: None for 944 Turbo model year 1991 Features Transaxle Design: Rear-mounted transaxle for 50/50 weight distribution Fluid Specifications Transmission Fluid Type: API GL-4 SAE 75W-90 Synthetic Gear Oil Transmission Fluid Capacity: Approx. 2.3 liters (2.4 US quarts) 📐 Dimensions Exterior Length: 4231 mm (166.6 inches) Width: 1730 mm (68.1 inches) Height: 1270 mm (50.0 inches) Wheelbase: 2400 mm (94.5 inches) Front Track: 1470 mm (57.9 inches) Rear Track: 1490 mm (58.7 inches) Ground Clearance: Approx. 130 mm (5.1 inches) Weights Curb Weight: Approx. 1380 kg (3042 lbs) Gross Vehicle Weight Rating: Approx. 1760 kg (3880 lbs) Cargo Cargo Volume: Rear hatch with substantial cargo space, plus front trunk. Wheels Tires Front Wheel Size: 8 x 16 inch (standard Turbo S alloy) / 7 x 16 inch (standard Turbo) Rear Wheel Size: 9 x 16 inch (standard Turbo S alloy) / 8 x 16 inch (standard Turbo) Front Tire Size: 225/50VR16 Rear Tire Size: 245/45VR16 Wheel Bolt Pattern: 5 x 130 mm Offset: ET 52.3 (Front), ET 47.1 (Rear) (typical) 🛡️ Safety Features Ratings Safety Rating Era: No standardized crash test ratings from NHTSA or...
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1991 Porsche 944 Turbo Workshop Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944 Turbo
Model Code:
951
Year:
1991
Codes
Engine Code:
M44.52
Chassis Code:
944 S2/Turbo
👋 Introduction
Market Position
Market Positioning:
The 1991 Porsche 944 Turbo represented the pinnacle of the 944 series, a front-engine, rear-wheel-drive performance car that offered a compelling blend of luxury, handling, and power. Positioned as a more accessible yet highly capable performance coupe, it competed against cars like the Chevrolet Corvette ZR-1, Mitsubishi 3000GT VR-4, and Nissan 300ZX Twin Turbo.
Competitive Analysis
Competitive Landscape:
The 944 Turbo stood out with its exceptional balance, advanced chassis engineering, and a potent turbocharged engine that delivered exhilarating performance. Its build quality and driver engagement were hallmarks of Porsche engineering, distinguishing it from many Japanese rivals of the era which often prioritized outright power figures or technology features.
Key Features
Key Vehicle Features:
Front-engine, rear-wheel-drive layout, turbocharged 2.5L inline-4 engine, advanced transaxle design for optimal weight distribution, 50/50 weight balance, potent braking system, aerodynamic bodywork, premium interior appointments, and Porsche's renowned driving dynamics.
📋 Manual Details
Coverage Areas
Primary Coverage:
1991 Porsche 944 Turbo (951)
Engine Coverage:
2.5L Turbocharged Inline-4 (M44.52)
Transmission Coverage:
5-Speed Manual Transaxle
Body Styles Covered:
Coupe (944 Turbo)
Page Count
Estimated Page Count:
Approx. 1500+ pages (typical for this era Porsche workshop manual)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnosis, tuning, lubrication, cooling system, fuel injection (Motronic M2.1/M2.2), ignition system, turbocharger system, exhaust system.
Transmission:
5-speed transaxle repair, clutch system, differential, driveshafts, shift linkage.
Brakes:
Front and rear disc brake systems, ABS (if equipped), hydraulic lines, parking brake, brake fluid specifications.
Suspension Steering:
Front and rear suspension components (torsion bars, shock absorbers, control arms, trailing arms), power steering system, wheel alignment specifications, steering rack.
Electrical System:
Complete wiring diagrams, fuse box layout, battery, alternator, starter motor, lighting system, instrument cluster, ECUs, sensors, diagnostic connectors.
Body Chassis:
Body panel removal and installation, doors, hood, trunk, glass, bumpers, interior trim, structural components, rust prevention.
HVAC:
Air conditioning system (refrigerant types, charging), heater core, climate control operation.
Procedures Included
Maintenance:
Regular service intervals, oil changes, filter replacements, spark plug service, belt replacement, brake fluid flush, coolant change.
Troubleshooting:
Diagnostic procedures for common problems, fault codes, electrical troubleshooting charts, symptom-based diagnosis.
Repair:
Step-by-step instructions for component repair and replacement, engine rebuild, transmission overhaul, suspension rebuild, brake caliper overhaul.
Installation:
Installation procedures for genuine Porsche parts and accessories.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and structural repair.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF, searchable text, bookmarked chapters for easy navigation.
Print Quality
Print Quality:
Printable pages at high resolution, suitable for professional printing.
Binding Type
Binding Type Description:
N/A (Digital Download)
Paper Type
Paper Type Description:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-4
Displacement:
2479 cc (2.5 Liters)
Bore X Stroke:
100.0 mm x 78.9 mm
Compression Ratio:
8.0:1
Valve Train:
Dual Overhead Camshafts (DOHC), 2 valves per cylinder
Aspiration:
Turbocharged with Intercooler
Turbocharger Model:
Garrett AiResearch T3/T04E (or similar)
Boost Pressure:
Approx. 0.7 bar (10.1 psi) regulated
Performance
Horsepower:
247 hp @ 6000 rpm
Torque:
258 lb-ft (350 Nm) @ 4000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M2.1/M2.2 Fuel Injection System
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Fluid Specifications
Engine Oil Type:
SAE 0W-40 or 5W-40 Synthetic (per Porsche recommendation)
Engine Oil Capacity:
Approx. 7.0 liters (7.4 US quarts) with filter
Coolant Type:
Porsche approved G48 (Ethylene Glycol based) or equivalent
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transaxle (G50/01)
Optional
Optional Transmission:
None for 944 Turbo model year 1991
Features
Transaxle Design:
Rear-mounted transaxle for 50/50 weight distribution
Fluid Specifications
Transmission Fluid Type:
API GL-4 SAE 75W-90 Synthetic Gear Oil
Transmission Fluid Capacity:
Approx. 2.3 liters (2.4 US quarts)
📐 Dimensions
Exterior
Length:
4231 mm (166.6 inches)
Width:
1730 mm (68.1 inches)
Height:
1270 mm (50.0 inches)
Wheelbase:
2400 mm (94.5 inches)
Front Track:
1470 mm (57.9 inches)
Rear Track:
1490 mm (58.7 inches)
Ground Clearance:
Approx. 130 mm (5.1 inches)
Weights
Curb Weight:
Approx. 1380 kg (3042 lbs)
Gross Vehicle Weight Rating:
Approx. 1760 kg (3880 lbs)
Cargo
Cargo Volume:
Rear hatch with substantial cargo space, plus front trunk.
Wheels Tires
Front Wheel Size:
8 x 16 inch (standard Turbo S alloy) / 7 x 16 inch (standard Turbo)
Rear Wheel Size:
9 x 16 inch (standard Turbo S alloy) / 8 x 16 inch (standard Turbo)
Front Tire Size:
225/50VR16
Rear Tire Size:
245/45VR16
Wheel Bolt Pattern:
5 x 130 mm
Offset:
ET 52.3 (Front), ET 47.1 (Rear) (typical)
🛡️ Safety Features
Ratings
Safety Rating Era:
No standardized crash test ratings from NHTSA or IIHS for this era and specific model. However, Porsche vehicles of this period were known for robust construction.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), front and rear ventilated disc brakes, performance-oriented suspension for stability.
Passive Features
Passive Safety Features:
Reinforced chassis, energy-absorbing crumple zones, three-point seat belts with pre-tensioners, driver and passenger airbags (optional on some models), reinforced doors.
💡 Technology Features
Infotainment
Infotainment System:
Factory premium sound system (e.g., Blaupunkt or Grundig radio/cassette player with amplifier), optional CD player.
Driver Assistance
Driver Assistance Features:
Anti-lock Braking System (ABS).
Connectivity
Connectivity Features:
N/A (Analog systems typical for the era, no modern connectivity).
Engine Management
Engine Management System:
Bosch Motronic M2.1/M2.2 engine control unit managing fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first. Inspect more frequently under hard driving.
Timing Belt Replacement Interval:
Every 40,000 km (25,000 miles) or 4 years. Crucial for engine longevity; failure causes catastrophic damage.
Brake Fluid Flush:
Every 24 months, regardless of mileage.
Coolant Flush:
Every 24 months or 40,000 km (25,000 miles).
Spark Plug Replacement:
Every 30,000 km (18,000 miles) or as recommended.
Fluid Specifications
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid.
Brake Fluid:
DOT 4 (high-performance synthetic).
Known Issues
Common Issues:
Timing belt tensioner failure, head gasket leaks, cracked exhaust manifolds, fuel distributor diaphragm leaks, power steering rack leaks, ABS sensor failures, aging rubber bushings, electrical gremlins due to wiring harness age.
Common Issues Diagnosis:
Manual covers detailed diagnostic procedures for these and other common faults, including specific test procedures and expected values.
📚 Vehicle History
Brand Heritage
Brand Heritage Summary:
Porsche, founded by Ferdinand Porsche in 1931, is renowned for its engineering prowess, sporting heritage, and iconic automotive designs, particularly the Porsche 911. The brand has a long history of success in motorsport, which heavily influences its road car development.
Model Evolution
944 Evolution:
The 944 was introduced in 1982 as a successor to the 924, featuring a significant update with a more powerful 2.5-liter inline-four engine and improved handling. The 944 Turbo (951) was launched in 1985, significantly enhancing performance with a turbocharger, revised suspension, and larger brakes. The model received minor updates throughout its production run, culminating in the 944 S2 and the final iterations of the Turbo before production ceased in 1991. The 1991 model year represents the final year for the 944 series.
Production
Production Period:
1985-1991 (944 Turbo/951)
Production Locations:
Neckarsulm, Germany
Key Competitors Era:
Chevrolet Corvette ZR-1, Mitsubishi 3000GT VR-4, Nissan 300ZX Twin Turbo, Ferrari 348, Lotus Esprit Turbo.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 1991 944 Turbo are not widely documented as distinct entities, the 944 series consistently received praise from automotive journalists for its handling, performance, and build quality, solidifying Porsche's reputation in the sports car market.
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