🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Generation: FD3S Codes Chassis Code: FD3S 👋 Introduction Market Position Positioning: The Mazda RX-7 FD generation (1992-2002) represented the pinnacle of rotary sports car engineering, known for its sophisticated handling, twin-turbo rotary engine, and iconic design. This era targeted performance enthusiasts and premium sports car buyers. Competitive Analysis Competitors: Competed against high-performance sports cars of its era, including the Toyota Supra (Mk IV), Nissan 300ZX (Z32), Mitsubishi 3000GT VR-4, Porsche 968, and Chevrolet Corvette C4. Key Features Design: Aerodynamic 'spirit of flow' design, lightweight construction, near 50/50 weight distribution. Engine Technology: Twin-sequential turbocharged 13B-REW rotary engine, intercooler system, advanced fuel injection. Handling: Advanced double-wishbone suspension, sophisticated chassis tuning, optional active rear-wheel steering (AWS). Manual Value Proposition Value: Provides professional-grade diagnostic and repair information essential for maintaining the performance and longevity of the complex 13B-REW rotary engine and advanced chassis systems. 📋 Manual Details Coverage Areas Applicable Years: 1992-1993 Models Covered: All RX-7 models within the specified years Page Count Estimated Page Count: Approx. 1500-2000 pages (typical for full factory service manuals of this era) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Rotary engine (13B-REW), lubrication, cooling, fuel injection, ignition, emissions control, engine management (ECU) Transmission: Manual transmission (Type R), clutch system, driveline components (driveshafts, differentials) Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), parking brake Suspension: Front and rear suspension systems, steering system, wheel alignment Electrical: Complete wiring diagrams, charging system, starting system, lighting, instruments, power accessories, audio system, ECU diagnostics Body: Body construction, exterior trim, interior trim, doors, windows, seats, HVAC system, convertible top (if applicable to specific models within year range) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection and replacement Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnostics and repair, body panel repair Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, wiring harness testing Diagnostics: On-board diagnostics (OBD-I), ECU fault codes, sensor testing, actuator testing Assembly Disassembly: Detailed step-by-step instructions for component removal, installation, and reassembly Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds, including detailed troubleshooting charts and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, if generated from original scans or digital masters) Print Quality Quality: High Resolution, suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Rotary (Wankel) Configuration: Twin-Rotor, Twin-Sequential Turbocharged Displacement: 1.3 L (1308 cc) Bore Stroke: 100 mm x 84 mm (per rotor housing) Performance Horsepower Hp: 255 hp @ 6500 rpm (early models, Japanese market) Horsepower Hp Usdm: 255 hp @ 6500 rpm (USDM models - 1993 launch) Torque Lb Ft: 217 lb-ft @ 5000 rpm (early models, Japanese market) Torque Lb Ft Usdm: 217 lb-ft @ 5000 rpm (USDM models - 1993 launch) Redline Rpm: 8000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Twin Turbochargers, Intercooler Fuel Type: Unleaded Premium Gasoline (91+ Octane) Engine Management ECU Type: ECU (Engine Control Unit) with diagnostic capabilities 🔧 Transmission Standard Type: 6-Speed Manual Transmission (Type R) Optional Type: None (6-speed manual was standard for the FD generation) Features Gear Ratios: Specific gear ratios detailed in the manual (e.g., 1st: 3.333, 2nd: 1.947, 3rd: 1.370, 4th: 1.000, 5th: 0.762, 6th: 0.667) Fluid Type: GL-4 or GL-5 Gear Oil (Specific viscosity and specification in manual, e.g., 75W-90) Clutch: Hydraulically actuated, multi-plate clutch system 📐 Dimensions Exterior Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Wheelbase: 2265 mm (89.2 in) Front Track: 1480 mm (58.3 in) Rear Track: 1475 mm (58.1 in) Weights Curb Weight: Approx. 1250-1300 kg (2755-2866 lbs) Gross Weight Rating: Not typically specified for sports cars, but chassis load limits detailed in manual. Interior Seating Capacity: 2 Cargo Trunk Volume: Limited, typical of sports coupes. Specific capacity not a primary spec. Wheel Tire Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inch) Standard Tire Size Front: 225/50R16 Standard Tire Size Rear: 225/50R16 Optional Tire Size Front: 225/45R17 Optional Tire Size Rear: 245/40R17 🛡️ Safety Features Ratings Crash Test Ratings: While official NHTSA/IIHS ratings for this specific generation and year range may be limited or unavailable, the vehicle was designed with a robust safety cage, crumple zones, and advanced features for its time. Manual provides details on structural integrity and passive safety systems. Active Features ABS: Standard Anti-lock Braking System (ABS) Aws: Optional Active Rear-Wheel Steering (AWS) on certain models Passive Features Airbags: Driver and Passenger Airbags (Standard) Seatbelts: 3-point inertia-reel seatbelts with pre-tensioners Chassis Design: Reinforced safety cell, front and rear crumple...