Mitsubishi Colt -Lancer 1992-1995 Service Repair Manual
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt / Lancer Model Codes: CC (Colt), CA (Lancer) Generation: Sixth Generation (CB/CC/CD) Codes Chassis Codes: CC, CA 👋 Introduction Market Position Market Segment: Compact car, subcompact car (depending on region and specific model variant), affordable and reliable transportation Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323/Familia, Hyundai Elantra Key Features Vehicle Strengths: Reliability, fuel efficiency, practicality, value for money, nimble handling Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, classic car enthusiasts Benefits: Empowers owners to perform maintenance and repairs, reduces repair costs, ensures proper vehicle upkeep, aids in diagnosing issues accurately 📋 Manual Details Coverage Areas Regions Covered: Global (North America, Europe, Asia, Oceania) - specific market variations may exist Page Count Estimated Page Count: 800-1200 (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Print (likely bound paperback or spiral-bound) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (4G1x, 4G9x series), fuel injection, ignition, exhaust, emissions control, manual transmission, automatic transmission, drivetrain components (CV joints, axles) Chassis: Suspension (front MacPherson strut, rear multi-link or torsion beam), steering (rack and pinion, power assist), braking system (disc/drum, ABS diagnostics), wheels and tires Body And Interior: Body construction and repair, interior trim, HVAC system, seating, body hardware (doors, hood, trunk), glass, exterior lighting, safety systems (seat belts, airbags - early models) Electrical: Wiring diagrams, starter system, charging system, lighting system, instrumentation, instrument cluster, body control modules (BCM - early integration), power accessories (windows, locks), fuse and relay locations Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, spark plug service, belt tensioning, tire rotation Diagnostics And Troubleshooting: Fault diagnosis for all major systems, reading diagnostic trouble codes (DTCs), troubleshooting flowcharts, symptom-based repair guidance Mechanical Repairs: Engine overhaul (top-end, bottom-end), transmission rebuild, brake caliper and rotor replacement, suspension component replacement (shocks, struts, bushings), steering rack repair Electrical Repairs: Component testing (alternator, starter, sensors), wiring harness repair, diagnostic connector usage, basic ECU troubleshooting Technical Depth Depth: Comprehensive: Covers routine maintenance, troubleshooting, component removal/installation, and detailed mechanical/electrical system overhauls. Includes torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format Print Quality: Professional print, clear diagrams and text (typical of factory manuals) Binding Type Binding: Likely staple-bound, perfect bound, or spiral-bound for durability in a workshop environment Paper Type Paper Quality: Durable paper stock, resistant to shop grime and handling ⚙️ Engine Specifications Primary Engine Engine Codes: 4G13 (1.3L), 4G15 (1.5L), 4G91 (1.5L DOHC), 4G92 (1.6L DOHC MIVEC), 4G63 (2.0L DOHC - performance variants) Performance Horsepower Range: 60 - 140 HP (approx., depending on engine variant) Torque Range: 75 - 130 lb-ft (approx., depending on engine variant) Fuel System Injection Type: Multi-point Fuel Injection (MPI) for most variants, Carbureted on some base models in certain markets Fuel Type: Unleaded Gasoline (Octane rating as per market/owner's manual) Cooling System Coolant Type: Ethylene Glycol based, typically a green color (refer to manual for specific spec, e.g., Mitsubishi DiaQueen SUPER LONG LIFE COOLANT) Engine Management ECU Type: Electronic Control Unit (ECU) for fuel injection and ignition timing 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 3-speed or 4-speed Automatic Transmission Features Transmission Fluid Type: ATF Dexron-III or equivalent (for automatic), Gear Oil SAE 75W-90 GL-4 (for manual) Drivetrain Drive Layout: Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD) on select performance Lancer models 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 4-door Sedan Wheelbase: 2440 mm - 2500 mm (approx., depending on body style and market) Length: 4000 mm - 4300 mm (approx., depending on body style) Width: 1650 mm - 1700 mm (approx.) Height: 1350 mm - 1450 mm (approx.) Weights Curb Weight: 950 - 1200 kg (approx.) Gross Vehicle Weight Rating: Not readily available without specific model trim, but typically around 1500-1700 kg Wheels Tires Wheel Bolt Pattern: 4x114.3 mm (4x4.5 inches) Typical Tire Sizes: 175/70R13, 185/65R14, 195/55R15 (depending on trim and region) 🛡️ Safety Features Ratings Crash Test Results: Not consistently rated by modern agencies like NHTSA/Euro NCAP for this specific era. Likely basic safety standards of the time. Active Features Active Safety Systems: Optional Anti-lock Braking System (ABS) on higher trims, Power Assisted Brakes Passive Features Passive Safety Features: Seat belts (front, possibly rear), optional driver airbag (late models/specific markets), reinforced safety cell construction 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player on higher trims. Basic speaker setup. Features: Manual tuning, volume control, seek function. Limited to audio playback. Driver Assistance Assistance Systems: Primarily manual driver input. Cruise control available on some higher trim levels/markets. Connectivity Connectivity Features: None in the modern sense (no Bluetooth, USB, etc.). Antennas for radio reception. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles...
Suspension (front MacPherson strut, rear multi-link or torsion beam), steering (rack and pinion, power assist), braking system (disc/drum, ABS diagnostics), wheels and tires
Body And Interior:
Body construction and repair, interior trim, HVAC system, seating, body hardware (doors, hood, trunk), glass, exterior lighting, safety systems (seat belts, airbags - early models)
Electrical:
Wiring diagrams, starter system, charging system, lighting system, instrumentation, instrument cluster, body control modules (BCM - early integration), power accessories (windows, locks), fuse and relay locations
Comprehensive: Covers routine maintenance, troubleshooting, component removal/installation, and detailed mechanical/electrical system overhauls. Includes torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
Print Quality:
Professional print, clear diagrams and text (typical of factory manuals)
Binding Type
Binding:
Likely staple-bound, perfect bound, or spiral-bound for durability in a workshop environment
Paper Type
Paper Quality:
Durable paper stock, resistant to shop grime and handling
Factory AM/FM/Cassette player, optional CD player on higher trims. Basic speaker setup.
Features:
Manual tuning, volume control, seek function. Limited to audio playback.
Driver Assistance
Assistance Systems:
Primarily manual driver input. Cruise control available on some higher trim levels/markets.
Connectivity
Connectivity Features:
None in the modern sense (no Bluetooth, USB, etc.). Antennas for radio reception.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (whichever comes first), depending on driving conditions and oil type used.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection, especially in dusty environments.
Spark Plug Replacement:
Every 30,000-60,000 miles for conventional plugs, longer for platinum/iridium (refer to manual for specific plug type).
Timing Belt Replacement:
Crucial interval, typically 60,000 miles or 4 years for 4G1x engines. 4G9x and 4G63 may differ. Failure can cause catastrophic engine damage (interference engine).
Fluid Specifications
Engine Oil Capacity:
3.5 - 4.5 liters (approx., depending on engine and oil filter)
Engine Oil Viscosity:
10W-30 or 10W-40 typically recommended, consult manual for ambient temperature suitability.
Transmission Fluid Capacity:
Manual: 2.0-2.5 liters; Automatic: 5.5-7.0 liters (approx., depending on model and drain/fill vs. overhaul)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron-II or III
Known Issues
Common Problems Powertrain:
Timing belt failure (critical maintenance item), water pump leaks, minor oil leaks from seals, clutch wear (manual transmission), automatic transmission solenoid issues.
Corroded ground points, faulty alternator or voltage regulator, instrument cluster failures (dim lighting, inaccurate gauges), window regulator issues, central locking problems.
Common Maintenance Tasks
Items Covered:
Fuel filter replacement (often overlooked), distributor cap and rotor inspection/replacement, PCV valve service, thermostat replacement.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Model Evolution
Predecessor:
Mitsubishi Lancer (Fifth Generation - CB/CC)
Successor:
Mitsubishi Lancer (Seventh Generation - CS/CT)
Production
Production Years:
1992-1995
Major Manufacturing Locations:
Japan (Mizushima Plant), Australia, Colombia, South Africa, Taiwan
Market Context
Colt Nameplate:
The Colt nameplate was used primarily in Europe and Oceania, while Lancer was the dominant name globally. Essentially the same vehicle with regional branding.
🏆 Awards & Recognition
Recognitions
Awards Received:
While not receiving specific major 'Car of the Year' awards universally, the Lancer/Colt platform consistently earned recognition for its value, reliability, and sporty driving characteristics in its segment during its production years.
Ratings
Reliability Perception:
Generally considered a reliable vehicle with proper maintenance, especially with the 4G1x series engines. Performance variants (with 4G63) also have a strong reputation for durability if not heavily abused.
Certifications
Emission Standards:
Conforms to emissions standards of the period (e.g., EPA, Euro 1/2) depending on the market of sale. Manual covers diagnostic procedures related to emission control systems.