Mitsubishi Colt/Lancer/Lancer Super 1992-1996 Car Workshop Manual/Repair Manual/Service Manual download
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Colt / Lancer / Lancer Super Production Years Covered: 1992-1996 Codes Engine Codes: 4G13, 4G92, 4G93, 4D68 Platform Codes: CB/CC/CD (varies by specific model variant) ๐ Introduction Market Position Market Segment: Compact car segment, known for reliability and affordability Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323 Key Features Vehicle Appeal: Practicality, fuel efficiency, often available with AWD (unique in its class at the time), sporty styling (Cyborg models) Manual Value Proposition Usefulness: Indispensable tool for DIY mechanics and professional technicians for accurate diagnosis, repair, and maintenance. ๐ Manual Details Coverage Areas Body Styles: Sedan, Wagon, Hatchback (Cyborg) Drivetrain: 2WD and AWD (All-Wheel Drive) Page Count Estimated Page Count: Extensive (specific number not provided, but implied to be comprehensive) Manual Type Manual Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format File Format: PDF (within a ZIP archive) Compatibility: Windows/Mac Delivery Method Delivery: Instant Download Shipping: No Shipping Cost ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical (4G13, 4G92, 4G93, 4D68), fuel injection, ignition, cooling, lubrication, emission control, engine management Drivetrain Systems: Automatic and Manual Transmissions, Front and Rear Axles, Propeller Shaft (for AWD models) Chassis Systems: Suspension (front and rear), Brakes (hydraulic and mechanical), Steering, Wheels and Tires, Chassis structure Body And Electrical: Body construction, interior trim, exterior panels, Supplemental Restraint System (SRS) including airbags Procedures Included Maintenance Procedures: Lubrication, fluid changes, filter replacement, scheduled maintenance intervals, inspections Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, steering rack overhaul Diagnostic Procedures: Troubleshooting guides, fault code interpretation (where applicable), diagnostic flowcharts Special Procedures: Propeller shaft balancing, AWD system specific maintenance, SRS system deactivation and re-installation Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from routine maintenance to major component overhauls and diagnostics Diagnostic Focus: Includes detailed troubleshooting for common issues, electrical diagrams, and diagnostic procedures Rebuild Information: Provides torque specifications, clearances, and assembly instructions for major engine and transmission components ๐ Manual Specifications File Format PDF Quality: Assumed high-quality scan or digital original for clarity and readability Searchability: Likely text-searchable if digitally generated, or may require OCR for scanned documents Printability: Printable for physical use in a workshop environment Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) โ๏ธ Engine Specifications Primary Engine 4G13: 1.3L SOHC I4 (Naturally Aspirated) 4G92: 1.6L SOHC/DOHC I4 (Naturally Aspirated, potentially MIVEC in some later variants) 4G93: 1.8L SOHC/DOHC I4 (Naturally Aspirated, potentially GDI in some variants) 4D68: 2.0L SOHC Turbo Diesel I4 (Rare in some markets) Performance Horsepower Range: Approximately 70-130 hp (depending on engine and configuration) Torque Range: Approximately 100-170 Nm (depending on engine and configuration) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Single Point Injection (SPI) for 4G13/early 4G92, GDI for some 4G93 variants Ignition System: Electronic ignition, Distributor-less ignition (DIS) in later models ๐ง Transmission Standard Manual Transmission: 5-speed manual Optional Automatic Transmission: 3-speed or 4-speed automatic Features AWD System: Viscous coupling center differential or electronically controlled AWD system depending on model variant ๐ Dimensions Exterior Length: Approx. 4200-4400 mm (varies by body style) Width: Approx. 1690-1710 mm Height: Approx. 1390-1450 mm (Sedan/Hatchback), 1480-1510 mm (Wagon) Weights Curb Weight: Approx. 1000-1250 kg (varies by engine, drivetrain, and body style) Gross Vehicle Weight Rating: Not specified, but within typical compact car range ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Limited data available for this era; likely reflects contemporary safety standards, not modern ratings. Active Features Braking System: Front ventilated discs, rear drums (standard); optional rear discs on higher trims Passive Features Airbags: Driver-side airbag standard on many models, optional passenger airbag Seatbelts: Front pretensioner seatbelts, three-point rear seatbelts Chassis Structure: Reinforced body structure for occupant protection ๐ก Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player in later models. Basic speaker configurations. Driver Assistance ABS: Anti-lock Braking System (ABS) available as an option on higher trims, especially for AWD models. Cruise Control: Available on some higher trim levels. Connectivity Connectivity Features: Limited to basic accessory power outlets; no integrated Bluetooth or USB found in factory systems of this era. ๐ง Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Timing Belt Replacement: Crucial for 4G13, 4G92, 4G93 (interference engines); usually recommended every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Transmission Fluid Change: Recommended every 30,000-50,000 miles (48,000-80,000 km) for automatic and manual transmissions. Fluid Specifications Engine Oil Specification: API SG/SH or ACEA A2/A3, viscosity typically 10W-30 or 5W-30 (refer to manual for precise spec) Coolant Specification: Ethylene glycol-based coolant, 50/50 mix with distilled water. Transmission Fluid Specification: ATF SP-II or SP-III for automatics, GL-4 gear oil for manuals (e.g., 75W-90) Known Issues Common Wear Items: Struts, ball joints, tie...
Propeller shaft balancing, AWD system specific maintenance, SRS system deactivation and re-installation
Technical Depth
Depth Of Coverage:
Comprehensive, covering all aspects from routine maintenance to major component overhauls and diagnostics
Diagnostic Focus:
Includes detailed troubleshooting for common issues, electrical diagrams, and diagnostic procedures
Rebuild Information:
Provides torque specifications, clearances, and assembly instructions for major engine and transmission components
๐ Manual Specifications
File Format
PDF Quality:
Assumed high-quality scan or digital original for clarity and readability
Searchability:
Likely text-searchable if digitally generated, or may require OCR for scanned documents
Printability:
Printable for physical use in a workshop environment
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
4G13:
1.3L SOHC I4 (Naturally Aspirated)
4G92:
1.6L SOHC/DOHC I4 (Naturally Aspirated, potentially MIVEC in some later variants)
4G93:
1.8L SOHC/DOHC I4 (Naturally Aspirated, potentially GDI in some variants)
4D68:
2.0L SOHC Turbo Diesel I4 (Rare in some markets)
Performance
Horsepower Range:
Approximately 70-130 hp (depending on engine and configuration)
Torque Range:
Approximately 100-170 Nm (depending on engine and configuration)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Single Point Injection (SPI) for 4G13/early 4G92, GDI for some 4G93 variants
Ignition System:
Electronic ignition, Distributor-less ignition (DIS) in later models
๐ง Transmission
Standard
Manual Transmission:
5-speed manual
Optional
Automatic Transmission:
3-speed or 4-speed automatic
Features
AWD System:
Viscous coupling center differential or electronically controlled AWD system depending on model variant
๐ Dimensions
Exterior
Length:
Approx. 4200-4400 mm (varies by body style)
Width:
Approx. 1690-1710 mm
Height:
Approx. 1390-1450 mm (Sedan/Hatchback), 1480-1510 mm (Wagon)
Weights
Curb Weight:
Approx. 1000-1250 kg (varies by engine, drivetrain, and body style)
Gross Vehicle Weight Rating:
Not specified, but within typical compact car range
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Limited data available for this era; likely reflects contemporary safety standards, not modern ratings.
Active Features
Braking System:
Front ventilated discs, rear drums (standard); optional rear discs on higher trims
Passive Features
Airbags:
Driver-side airbag standard on many models, optional passenger airbag
Seatbelts:
Front pretensioner seatbelts, three-point rear seatbelts
Chassis Structure:
Reinforced body structure for occupant protection
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player in later models. Basic speaker configurations.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on higher trims, especially for AWD models.
Cruise Control:
Available on some higher trim levels.
Connectivity
Connectivity Features:
Limited to basic accessory power outlets; no integrated Bluetooth or USB found in factory systems of this era.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Timing Belt Replacement:
Crucial for 4G13, 4G92, 4G93 (interference engines); usually recommended every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years.
Transmission Fluid Change:
Recommended every 30,000-50,000 miles (48,000-80,000 km) for automatic and manual transmissions.
Fluid Specifications
Engine Oil Specification:
API SG/SH or ACEA A2/A3, viscosity typically 10W-30 or 5W-30 (refer to manual for precise spec)
Coolant Specification:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Transmission Fluid Specification:
ATF SP-II or SP-III for automatics, GL-4 gear oil for manuals (e.g., 75W-90)
Known Issues
Common Wear Items:
Struts, ball joints, tie rod ends, clutch wear (manual transmissions), exhaust system corrosion.
Engine Specific Concerns:
Timing belt failure (critical), potential for valve stem seal wear on higher mileage engines, early fuel injector clogging.
Electrical Concerns:
Alternator issues, starter motor wear, minor wiring harness degradation over time.
๐ Vehicle History
Brand Heritage
Mitsubishi Reputation:
Known for robust engineering, particularly in AWD technology (e.g., Lancer Evolution lineage) and reliable engines.
Model Evolution
Colt Lancer Lineage:
The Colt and Lancer names have a long history within Mitsubishi, evolving from small economical cars to sportier, more performance-oriented models.
Platform Generation:
This generation (CB/CC/CD platform) represented a significant redesign, offering improved aerodynamics and handling.
Production
Manufacturing Location:
Primarily Japan, with potential assembly in other global locations.
๐ Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for this generation are not widely cited, Mitsubishi vehicles of this era were generally recognized for value and reliability in their segments.