🏷️ Basic Information Identification Make: Chevrolet Model: K2500 Suburban Year: 1992 Product Type: Service and Repair Manual Software Licensed Content: Yes (Derived from OE Materials) Software Developer: RepairSurge 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, Chevrolet K2500 Suburban owners. Competitive Analysis Advantage: Convenient online access, licensed OE data, cost-effective compared to printed manuals, broad system coverage. Key Features Feature 1: Instant online access. Feature 2: Licensed from OE materials for accuracy. Feature 3: Covers a wide range of repair and maintenance tasks. Feature 4: Cross-platform compatibility. Feature 5: Cost savings over professional repair. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Information Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Repair Procedures Page Count Estimated Page Count: Not specified, but extensive OE-derived content Manual Type Type: Digital Service and Repair Manual Language Language: English Format Format: PDF Download / Web-based Access Access Duration: 1 Year (with discounts for additional years) Compatibility Device Compatibility: PC, Laptop, Smartphone, Tablet Software Requirements: Internet Connection, Web Browser 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Cooling System, Exhaust System, Drivetrain (Transfer Case, Drive Axles) Chassis: Suspension (Front and Rear), Steering System, Brake System (Front and Rear) Electrical: Wiring Diagrams, Charging System, Starting System, Lighting System, Instrument Panel, HVAC Controls, Power Accessories Body: Body Structure, Exterior Components, Interior Trim, Doors, Windows, Seats Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Changes, Tune-Ups, Belt Replacements Repair: Engine Rebuilds, Transmission Service, Brake Component Replacement, Suspension Overhaul, Electrical Component Repair, HVAC System Repair Diagnostics: Troubleshooting Flowcharts, Symptom-Based Diagnostics, Component Testing Procedures Technical Specifications: Torque Specifications, Clearances, Fluid Capacities, Diagnostic Trouble Codes (DTCs) interpretation (if applicable for the era) Technical Depth Depth: Comprehensive from routine maintenance to major component overhauls and diagnostics. 📊 Manual Specifications File Format Format: Digital (PDF Download / Web-based) Print Quality Quality: High-resolution, clear text and diagrams (as derived from OE sources). Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V8 Gasoline Displacement Liters: 5.7L (350 cubic inches) Displacement Ci: 350 Engine Code: L05 Fuel Delivery: Throttle Body Injection (TBI) Horsepower Hp: Approx. 210-215 hp @ 4000 rpm (varies slightly by configuration) Torque Lb Ft: Approx. 300-305 lb-ft @ 2400 rpm (varies slightly by configuration) Engine Variant Optional Engine: 7.4L V8 (454 ci), RPO L19 Optional Engine Hp: Approx. 230 hp @ 3600 rpm Optional Engine Torque: Approx. 380 lb-ft @ 2000 rpm Fuel System System: Throttle Body Injection (TBI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: 4-Speed Automatic (4L60 for 5.7L, 4L80-E for 7.4L and heavy-duty applications) Optional Type: 4-Speed Manual (less common for K2500 Suburban) Features Transfer Case: New Process NV241 (Command-Trac part-time 4WD) Transmission Fluid: Dexron-III Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Length Inches: 219.4 Width Inches: 79.2 Height Inches: 73.1 Wheelbase Inches: 131.5 Weights Curb Weight Lbs: Approx. 5000-5300 lbs (varies by configuration) Gvwr Lbs: Approx. 7200-7400 lbs (varies by configuration) Towing Capacity Lbs: Up to 7,000-8,000 lbs (properly equipped) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Not rated for this specific year/model under current NHTSA methodology. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (often with rear Anti-lock Braking System - ABS) Passive Features Restraints: Seat Belts (Lap and Shoulder belts for front occupants) Construction: Body-on-frame construction 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player Speakers: Typically 4 or 6 speakers Driver Assistance ABS: Anti-lock Braking System available on rear wheels, and later on all four wheels for some configurations. Cruise Control: Standard on most K2500 Suburban models Connectivity Connectivity: None (pre-date modern connectivity standards like Bluetooth or USB) 🔧 Maintenance Service Intervals Oil Change: Every 3,000 - 5,000 miles or 3-6 months (depending on oil type and driving conditions). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Spark Plugs Replacement: Every 30,000 - 60,000 miles (depending on plug type). Transmission Fluid Change: Every 30,000 - 50,000 miles (especially for heavy use). Fluid Specifications Engine Oil: API Service SJ or SL; SAE 5W-30 or 10W-30 (check owner's manual for exact viscosity by temperature) Coolant: GM Specification 1825M (Green Ethylene Glycol based) Brake Fluid: DOT 3 Hydraulic Brake Fluid Known Issues Issue 1: TBI Fuel Injector Leaks/Clogging Issue 2: Electrical System Gremlins (corrosion, ground issues) Issue 3: Rear main seal leaks on the 5.7L engine Issue 4: Wear on suspension components (bushings, ball joints) Issue 5: Water pump and thermostat failures 📚 Vehicle History Brand Heritage Manufacturer: Chevrolet, a division of General Motors (GM). Model Evolution Generation: Third Generation (GMT400 platform) 1992-1999 Platform: GMT400 Suburban Lineage: The Chevrolet Suburban is one of the longest continuously used nameplates in automotive history, dating back to 1935. Production Manufacturing Location: Janesville, Wisconsin, USA (Primary) 🏆 Awards & Recognition Recognitions...