Seat Cordoba Saloon 1.6L 1993-1999 Service Repair Manual
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$133.00
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🏷️ Basic Information Identification Make: Seat Model: Cordoba Saloon Model Code: Typ 6K Generation: First Generation (Mk1) Production Years: 1993-1999 Codes Engine Codes Covered: Various 1.6L variants including AFT, AKS, APF, AUR (1595cc & 1598cc) 👋 Introduction Market Position Segment: Subcompact/Compact Sedan Target Market: Affordable, practical transportation Competitive Analysis Competitors: Ford Escort, Opel Astra, Fiat Tipo, Renault Mégane, Peugeot 306, Volkswagen Golf/Vento Key Features Design: Distinctive 'three-box' saloon styling, often sharing platform with the Ibiza hatchback Value Proposition: Good value for money, practical interior, reliable mechanics 📋 Manual Details Coverage Areas Manual Type: Factory Service and Repair Manual Language: English Format: PDF Delivery Method: Instant Download Page Count Estimate: Extensive, comprehensive coverage typically found in factory manuals (exact page count not specified but implied to be thorough) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, piston, crankshaft, camshaft, timing, lubrication system, cooling system Engine Management: Fuel injection system (MPI), ignition system, emissions control, diagnostic trouble codes (DTCs), sensor and actuator testing Transmission Manual: Clutch, gearbox assembly, disassembly, gear selection, torque specifications, fluid changes Transmission Automatic: Coverage for automatic transmission variants if applicable to the 1.6L models within the specified years (typically manual transmissions were more common). Drivetrain: Front-wheel drive system, drive axles, differential, wheel bearings Suspension: Front suspension (MacPherson struts), rear suspension, shock absorbers, springs, bushings, alignment specifications Steering: Steering column, steering rack, power steering system (if equipped), steering linkage, fluid specifications Brakes: Front and rear brake systems (discs/drums), hydraulic system, brake pads, rotors, calipers, master cylinder, ABS system (if equipped), bleeding procedures Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), wiring diagrams, fuse box layout, relays Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, interior trim, exterior trim, rustproofing, underbody protection HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant service, blower motor, heater core, evaporator core, controls Safety Systems: Airbag system (SRS), seatbelt mechanisms, pre-tensioners Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, wiring diagram interpretation Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation Rebuilds: Complete engine and transmission rebuild procedures with detailed torque specifications and clearances Diagnostics: On-board diagnostics (OBD-II) interpretation, testing of sensors, actuators, and control modules Adjustments: Valve clearance adjustments, idle speed adjustments, brake adjustments (if applicable) Specifications: Torque values, clearances, fluid capacities, technical data for all covered systems Technical Depth Depth: Comprehensive, covering complete disassembly to component-level repair and rebuilding Diagrams: High-quality, detailed exploded diagrams and illustrations for clarity Target Audience: Suitable for both experienced mechanics and DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Print Restriction: Printable without restriction Searchability: Text-searchable PDF (implied by factory manual standards) Requirements: Adobe PDF Reader Binding Type Binding: Digital Download (not applicable to physical binding) Paper Type Paper Quality: Digital (high resolution diagrams and text) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated Displacement: 1595cc (1.6L) and 1598cc (1.6L) variants Valvetrain: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific engine code Performance Horsepower Range: Approx. 75-100 PS (74-99 hp), varying by specific engine variant and market Torque Range: Approx. 125-140 Nm (92-103 lb-ft), varying by specific engine variant Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Emissions Control: Catalytic converter, EGR (Exhaust Gas Recirculation) systems as per Euro standards of the time 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (less common on base 1.6L models) Features Clutch: Hydraulically operated single dry plate clutch Final Drive: Front-wheel drive with differential 📐 Dimensions Exterior Body Style: 4-door Saloon (Sedan) Length Approx: 4149 mm (163.3 in) Width Approx: 1697 mm (66.8 in) Height Approx: 1420 mm (55.9 in) Weights Curb Weight Approx: 1050 - 1150 kg (2315 - 2535 lbs) depending on specification 🛡️ Safety Features Ratings Safety Certification: Likely met European safety standards of the era; specific Euro NCAP ratings for early models may be limited or unavailable. Active Features ABS: Anti-lock Braking System (ABS) available as an option on higher trims or later models Passive Features Airbags: Driver airbag standard on many models; passenger airbag optional or standard on later/higher trims Seatbelts: Front and rear seat belts, front seatbelt pre-tensioners 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, basic speaker setup. Aftermarket upgrades are common. Driver Assistance Cruise Control: Optional on higher trims, not standard Connectivity Auxiliary Inputs: Typically not available on factory systems from this era; aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first (refer to manual for precise intervals). Timing Belt Interval: Critical item. Usually around 80,000-120,000 km...
Coverage for automatic transmission variants if applicable to the 1.6L models within the specified years (typically manual transmissions were more common).
Front suspension (MacPherson struts), rear suspension, shock absorbers, springs, bushings, alignment specifications
Steering:
Steering column, steering rack, power steering system (if equipped), steering linkage, fluid specifications
Brakes:
Front and rear brake systems (discs/drums), hydraulic system, brake pads, rotors, calipers, master cylinder, ABS system (if equipped), bleeding procedures
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), wiring diagrams, fuse box layout, relays
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, interior trim, exterior trim, rustproofing, underbody protection
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant service, blower motor, heater core, evaporator core, controls
Safety Systems:
Airbag system (SRS), seatbelt mechanisms, pre-tensioners
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, wiring diagram interpretation
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation
Rebuilds:
Complete engine and transmission rebuild procedures with detailed torque specifications and clearances
Diagnostics:
On-board diagnostics (OBD-II) interpretation, testing of sensors, actuators, and control modules
Torque values, clearances, fluid capacities, technical data for all covered systems
Technical Depth
Depth:
Comprehensive, covering complete disassembly to component-level repair and rebuilding
Diagrams:
High-quality, detailed exploded diagrams and illustrations for clarity
Target Audience:
Suitable for both experienced mechanics and DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Print Restriction:
Printable without restriction
Searchability:
Text-searchable PDF (implied by factory manual standards)
Requirements:
Adobe PDF Reader
Binding Type
Binding:
Digital Download (not applicable to physical binding)
Paper Type
Paper Quality:
Digital (high resolution diagrams and text)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1595cc (1.6L) and 1598cc (1.6L) variants
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific engine code
Performance
Horsepower Range:
Approx. 75-100 PS (74-99 hp), varying by specific engine variant and market
Torque Range:
Approx. 125-140 Nm (92-103 lb-ft), varying by specific engine variant
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Emissions Control:
Catalytic converter, EGR (Exhaust Gas Recirculation) systems as per Euro standards of the time
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (less common on base 1.6L models)
Features
Clutch:
Hydraulically operated single dry plate clutch
Final Drive:
Front-wheel drive with differential
📐 Dimensions
Exterior
Body Style:
4-door Saloon (Sedan)
Length Approx:
4149 mm (163.3 in)
Width Approx:
1697 mm (66.8 in)
Height Approx:
1420 mm (55.9 in)
Weights
Curb Weight Approx:
1050 - 1150 kg (2315 - 2535 lbs) depending on specification
🛡️ Safety Features
Ratings
Safety Certification:
Likely met European safety standards of the era; specific Euro NCAP ratings for early models may be limited or unavailable.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on higher trims or later models
Passive Features
Airbags:
Driver airbag standard on many models; passenger airbag optional or standard on later/higher trims
Seatbelts:
Front and rear seat belts, front seatbelt pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, basic speaker setup. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Optional on higher trims, not standard
Connectivity
Auxiliary Inputs:
Typically not available on factory systems from this era; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first (refer to manual for precise intervals).
Timing Belt Interval:
Critical item. Usually around 80,000-120,000 km (50,000-75,000 miles) or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SJ/SL or ACEA A2/A3. Viscosity typically 5W-40 or 10W-40, depending on climate. Check manual for exact specification.
Coolant Type:
G12/G12+ (VW TL 774 C/D) ethylene glycol coolant, mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4
Transmission Oil Manual:
GL-4 rated gear oil. Viscosity typically 75W-90 or 80W-90. Check manual for exact specification and capacity.
Known Issues
Common Issues:
Wear and tear on suspension components (bushings, ball joints), potential for coolant leaks from plastic components, aging electrical connectors, clutch wear, timing belt maintenance is crucial.
Electrical Quirks:
Occasional issues with window regulators, central locking, and dashboard warning lights due to age and electrical system complexity for the era.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Spain, part of the SEAT S.A. company (formerly state-owned, later part of the Volkswagen Group)
Model Evolution
Platform Sharing:
Based on the second-generation SEAT Ibiza (Typ 6K), sharing many components and the platform.
Design Influence:
Designed by Italian automotive stylist Giorgetto Giugiaro.
Production
Manufacturing Plant:
Martorell, Spain
Market Presence:
Popular in Spain and other European markets.
🏆 Awards & Recognition
Recognitions
Awards Received:
While not a specific awards-heavy model, the Cordoba was generally well-regarded for its value and practicality in its segment.