🏷️ Basic Information Identification Make: Aston Martin Model: DB7 i6 Product Type: Workshop Service Repair Manual Applicable Model Years: 1994, 1995, 1996, 1997, 1998, 1999 Codes Chassis Code: DB7 Vantage (i6 represents the inline-six engine variant) 👋 Introduction Market Position Positioning: The Aston Martin DB7 i6 was positioned as a luxurious grand tourer, blending performance, comfort, and exquisite styling, competing with vehicles from marques like Ferrari, Porsche, and Bentley. Competitive Analysis Comparable Models: Ferrari 456 GT, Porsche 928 GTS, Jaguar XJS, Bentley Continental R. Key Features Distinction: The DB7 i6 was celebrated for its elegant design, derived from the Virage/Lagonda platform, and its smooth, powerful inline-six engine, which offered a more refined driving experience than some of its more aggressive V12 competitors. Manual Value Value Proposition: This manual provides essential technical data and repair procedures for owners and technicians to maintain and repair the DB7 i6, preserving its performance and value. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Transmission (Manual & Automatic), Driveshafts, Suspension (Front & Rear), Steering System, Braking System, Electrical System (including ECUs and diagnostics), Bodywork (including interior trim and external panels), Climate Control, Safety Systems (Airbags, ABS), Wheels and Tires, Lubrication and Maintenance, Troubleshooting and Diagnostics, Wiring Diagrams, Technical Data and Specifications. Page Count Estimated Pages: Over 1000 (typical for a comprehensive workshop manual of this era) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, overhaul, and reassembly of the AJ6 3.2L inline-six engine, including cylinder head, block, crankshaft, connecting rods, pistons, camshafts, timing components, and lubrication system. Engine Management: Coverage of the engine control unit (ECU), fuel injection system (likely Lucas or similar), ignition system, sensors, actuators, and diagnostic procedures for the fuel-injected inline-six. Transmission Manual: Service and repair procedures for the manual gearbox (likely a Getrag unit), including clutch, gearbox overhaul, and driveline components. Transmission Automatic: Service and repair procedures for the optional automatic transmission (likely a ZF unit), including gearbox overhaul, hydraulic systems, and electronic controls. Suspension And Steering: Comprehensive details on front and rear suspension geometry, component replacement (wishbones, springs, dampers), wheel alignment specifications, power steering system service, and rack and pinion overhaul. Braking System: Service procedures for hydraulic braking system, including brake fluid changes, caliper servicing, disc and pad replacement, ABS system diagnostics and repair, and parking brake adjustment. Electrical And Electronics: Extensive wiring diagrams, component location charts, diagnostic procedures for ECUs, lighting systems, instrumentation, comfort features, and audio systems. Troubleshooting guides for electrical faults. Body And Chassis: Procedures for body panel alignment, repair, rust prevention, interior trim removal and installation, door mechanisms, convertible top operation (if applicable to the specific DB7 i6 variant), and underbody protection. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for oil changes, filter replacements, fluid checks, brake inspections, and other routine servicing tasks. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults across all vehicle systems, often presented in a flow-chart format. Overhaul Rebuild: Step-by-step instructions for complete disassembly, cleaning, inspection, repair, and reassembly of major components such as the engine, gearbox, and differential. Replacement Procedures: Detailed guides for replacing specific parts and components, from simple items like spark plugs and filters to complex assemblies like the transmission or engine ancillaries. Special Tools: Identification and usage instructions for specialized tools required for specific repair or diagnostic procedures. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, including advanced diagnostics and electrical system tracing. 📊 Manual Specifications File Format Format: Digital Download (Likely PDF) Print Quality Quality: High-resolution digital scans ensuring clarity of text, diagrams, and images. Binding Type Binding: N/A (Digital Format) Paper Type Type: N/A (Digital Format) Searchability Feature: Likely text-searchable PDF for quick access to specific information. Navigation Feature: Hyperlinked table of contents and cross-references for efficient navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6, Naturally Aspirated Displacement: 3.2 Liters (3239 cc) Bore X Stroke: 87.0 mm x 90.0 mm (estimated, specific to AJ6 family) Compression Ratio: 8.5:1 (typical for this engine variant) Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower: 335 bhp @ 5,500 rpm Torque: 361 lb-ft @ 4,000 rpm Redline: 6,500 rpm (estimated) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Premium (95 RON or higher recommended) Cooling System Type: Pressurized Water Cooling System Lubrication System Oil Capacity: Approximately 8.0 liters (with filter change) Engine Codes Engine Family: Jaguar AJ6 (later developed into AJ-V8) 🔧 Transmission Standard Transmission Type: 5-speed Manual (Getrag 290) Optional Transmission Type: 4-speed Automatic (ZF 4HP24) Features Clutch: Hydraulically operated single dry plate clutch Gear Ratios Manual: First: 3.23:1, Second: 2.18:1, Third: 1.41:1, Fourth: 1.00:1, Fifth: 0.77:1,...