🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution II (Evo 2) Product Name: Mitsubishi Lancer Evolution 2 1994-1995 Factory Service Repair Manual Codes Chassis Code: CD9A Engine Code Family: 4G63 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, professional mechanics, dedicated owners of the Lancer Evolution II. Competitive Analysis Competitors: Subaru Impreza WRX STi, Ford Escort RS Cosworth, Toyota Celica GT-Four. Key Features Rally Heritage: Developed for Group A WRC homologation, featuring advanced all-wheel-drive and turbocharged performance. Tuning Potential: Iconic platform for performance tuning and modification. 📋 Manual Details Coverage Areas Covered Years: 1994, 1995 Region Focus: Global (primarily Japan Domestic Market - JDM) Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English (translation) Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine diagnostics, overhaul, timing belt, cooling, lubrication, fuel injection, ignition, turbocharger system. Transmission: 5-speed manual gearbox (W5M42), clutch system, driveline, propeller shaft, drive shafts, viscous coupling unit (VCU) for center differential. Suspension: Front MacPherson struts, rear multi-link independent suspension, tuning adjustments, alignment specifications. Brakes: Front ventilated discs, rear solid discs, ABS (Anti-lock Braking System) diagnostics and repair, brake system bleeding. Electrical: Wiring diagrams, ECU (Engine Control Unit) pinouts, sensor diagnostics, starter, alternator, lighting, power windows, central locking. Body And Chassis: Body panel repair, structural components, aerodynamics, interior trim, glass replacement, chassis specifications. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications and capacity. Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank, EVAP system. Exhaust System: Exhaust manifold, catalytic converter, muffler, O2 sensors. Steering: Power steering system, steering rack, tie rods, steering column. Procedures Included Diagnostics: Comprehensive troubleshooting charts, fault code interpretation, component testing procedures. Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, brake pad replacement. Repair: Detailed step-by-step repair instructions for all major vehicle systems, including engine rebuild, transmission overhaul, suspension component replacement. Rebuilding: Engine component specifications and tolerances for rebuilding, turbocharger assembly/disassembly. Calibration And Adjustment: Wheel alignment, ignition timing (if adjustable), clutch adjustment. Technical Depth Depth: Expert level, covering complete overhaul and advanced diagnostics. Diagnostic Tools: Information on using MUT-II (Mitsubishi Ultrascan) or similar diagnostic tools for fault code reading and live data. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable) Print Quality Quality: High-resolution scans, clear diagrams and text. Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 260 PS @ 6,500 rpm Torque Nm: 304 Nm @ 3,000 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) with Electronic Fuel Control (EFC) Turbocharger: Mitsubishi TD05H-16G turbocharger with intercooler Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Engine Management ECU: ECU controlled ignition and fuel injection, with knock sensor feedback. 🔧 Transmission Standard Type: 5-speed Manual Transmission (W5M42) Optional Type: None (Manual only for Evolution models of this era) Features All Wheel Drive: Advanced All-Wheel Drive system with active center differential (ACD) using a viscous coupling unit (VCU). Transfer Case: Integrated with transmission, housing the VCU. Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil (e.g., Diaqueen LSD Gear Oil or equivalent, viscosity typically 75W-90) 📐 Dimensions Exterior Length Mm: 4310 Width Mm: 1770 Height Mm: 1405 Wheelbase Mm: 2600 Weights Curb Weight Kg: ~1370 Gross Vehicle Weight Rating Kg: Unspecified (typical for performance models) Cargo Trunk Capacity Liters: Unspecified (typically modest in performance sedans) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Era specific, JDM focus, no standardized global ratings like modern NCAP) Active Features ABS: Standard Anti-lock Braking System (ABS). AWD: Advanced All-Wheel Drive for enhanced traction and stability. Passive Features Airbags: Driver's airbag (standard on many models of this era, check specific trim). Seatbelts: 3-point front and rear seatbelts. Roll Cage: Optional factory-fitted or dealer-installed roll cage for track/rally use. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player (market dependent), basic speaker setup. Driver Assistance ABS: Standard ABS. AWD Control: Mechanical ACD with VCU, not electronically controlled like later models. Connectivity Connectivity Features: Basic, no modern Bluetooth or USB connectivity. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, depending on driving conditions. Timing Belt: Replace every 80,000 - 100,000 km (50,000 - 60,000 miles). Spark Plugs: Inspect every 20,000 km (12,000 miles), replace as needed (typically Iridium or Platinum type). Transmission Fluid Change: Every 40,000 - 60,000 km (25,000 - 37,000 miles). Fluid Specifications Engine Oil: API SG/SH or higher, SAE 10W-30 or 10W-40 (synthetic recommended for performance driving). Coolant: Ethylene glycol based coolant (typically 50/50 mix with distilled water), Mitsubishi Long Life Coolant (LLC) or equivalent. Brake Fluid: DOT 3 or DOT 4 brake...