🏷️ Basic Information Identification Make: Polaris Model: ATV 400 2x4 Model Variant: 400 2x4 Product Type: Workshop Repair Service Manual Codes Product Identifier: Polaris ATV 400 2x4 1994 1995 Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Segment: Utility ATV Target Audience: Outdoor enthusiasts, farmers, hunters, recreational riders Competitive Analysis Competitors: Honda FourTrax, Yamaha Timberwolf, Suzuki QuadRunner, Kawasaki Bayou Key Features Vehicle Focus: Robust 2x4 utility ATV designed for reliable performance in varied terrain Manual Value: Essential resource for maintaining and repairing a classic Polaris ATV model 📋 Manual Details Coverage Areas Covered Model Years: 1994, 1995 Covered Models: All 400 2x4 variants Covered Engines: All engines for 400 2x4 models Covered Trims: All trim levels for 400 2x4 models Page Count Estimated Page Count: Likely 300-500 pages (typical for a comprehensive workshop manual of this era) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, component testing, specifications, torque values, timing procedures, carburetion tuning Transmission: Clutch service, gear inspection, lubrication, linkage adjustment, repair procedures Drivetrain: Drive shaft maintenance, U-joints, differential service, axle inspection and repair Suspension: Front and rear suspension component inspection, repair, shock absorber service, pivot point lubrication Steering: Handlebar assembly, steering linkage, tie rods, steering column maintenance, alignment procedures Brakes: Hydraulic system bleeding, caliper service, brake pad replacement, drum brake adjustment (if applicable), master cylinder inspection Electrical System: Wiring diagrams, lighting system diagnosis, starter system, ignition system troubleshooting, battery maintenance, charging system (stator, regulator/rectifier) Fuel System: Fuel tank maintenance, fuel lines, fuel pump operation, carburetor disassembly, cleaning, and adjustment Cooling System: Radiator inspection, coolant specifications, fan operation (if applicable), thermostat service Body And Frame: Fender repair, seat removal, rack service, chassis inspection, frame straightening (if applicable) Exhaust System: Muffler inspection, pipe mounting, gasket replacement Procedures Included Maintenance: Routine servicing, lubrication points, filter replacements, spark plug replacement, fluid checks and changes Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides Repair: Step-by-step instructions for component replacement and repair of all major systems Disassembly Assembly: Detailed instructions for the removal and reinstallation of major assemblies and components Diagnostics: Electrical testing procedures, mechanical checks, component testing Adjustments: Carburetor synchronization, brake adjustments, clutch engagement settings Technical Depth Level: Comprehensive workshop level, suitable for professional mechanics and advanced DIY users Detail Level: Detailed explanations, diagrams, exploded views, torque specifications, clearances 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF Print Quality Quality: Digital reproduction of original manual; quality may vary but aims for clarity of text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Four-stroke, single-cylinder Displacement: Approximately 340cc to 375cc (Specific designation '400' often indicates a rating or marketing term, actual displacement may vary slightly) Bore X Stroke: Refer to manual for precise specifications. Cooling System: Air-cooled Performance Horsepower: Estimated 20-25 HP (Actual figures depend on specific tuning and model year variations) Torque: Refer to manual for precise specifications. Fuel System Carburetor: Single carburetor (likely Mikuni or Keihin, specific model in manual) Fuel Type: Unleaded gasoline (Octane rating to be specified in manual) Engine Oil Oil Type: SAE 10W-40 or 20W-50 motorcycle-specific oil (Verify with manual, often API SG or higher) Oil Capacity: Refer to manual for specific quantity, typically around 2-3 quarts 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with 2WD Drive System: Shaft drive to rear wheels Optional Optional Transmissions: N/A for this specific model designation (2x4 implies rear-wheel drive, CVT is standard) Features Gear Reduction: Yes, typically with High/Low range and Reverse Transmission Fluid Fluid Type: Refer to manual; often a specific gear oil or automatic transmission fluid (ATF) 📐 Dimensions Exterior Length: Refer to manual; typically around 70-80 inches Width: Refer to manual; typically around 40-50 inches Height: Refer to manual; typically around 40-50 inches Weights Dry Weight: Refer to manual; likely in the 500-600 lbs range Payload Capacity: Refer to manual for rack capacities Tires Front Tire Size: Refer to manual (e.g., AT23x7-10 or similar) Rear Tire Size: Refer to manual (e.g., AT22x10-10 or similar) Wheels Wheel Bolt Pattern: Refer to manual for hub specifications 🛡️ Safety Features Ratings Safety Standards: Designed to meet applicable industry safety standards for ATVs of its era. Active Features Braking System: Hydraulic disc brakes (front and rear) or drum brakes on some models; refer to manual for exact configuration. Passive Features Lighting: Headlights, taillight, brake light Operator Controls: Handlebar steering, thumb throttle, brake levers 💡 Technology Features Infotainment Features: Basic analog instrumentation (speedometer, odometer, possibly fuel gauge); no advanced infotainment systems. Driver Assistance Features: N/A (No electronic driver assistance systems common in modern vehicles) Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Every 100 hours or annually (Refer to manual for precise interval) Air Filter...