Mitsubishi FTO 1994-2000 Service Repair Workshop Manual
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The Mitsubishi FTO is a sporty, front-wheel-drive coupe produced from 1994 to 2000. Designed as a distinctive 'halo' car, it showcased Mitsubishi's engineering prowess with a range of engines, including 1.8L, 2.0L V6, and advanced 2.0L V6 MIVEC variants, offering power outputs from approximately 125 hp to 220 hp. Its unique 'cab-forward' design and sleek, aerodynamic profile earned it accolades, including Japan's 'Car of the Year' for 1994-1995. The FTO was equipped with features like electronic fuel injection and available viscous coupling limited slip differentials, with safety features including standard driver airbags and optional ABS. This comprehensive service repair workshop manual provides in-depth guidance for the Mitsubishi FTO (chassis codes DE2A, DE3A) for model years 1994 through 2000. It covers all essential aspects of maintenance, diagnostics, and repair, including detailed procedures for engine mechanicals, fuel, emission control, clutch, manual and automatic transaxles, suspension, steering, brakes, and both body and HVAC systems. Numerous step-by-step diagrams, troubleshooting guides, and wiring schematics are included to assist DIY enthusiasts and professional mechanics in maintaining and repairing the vehicle to OEM standards, enabling significant cost savings on labor. 🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Model Generation: First Generation Chassis Codes: DE2A, DE3A Codes Production Years: 1994-2000 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent mechanics, FTO owners seeking detailed repair information Competitive Analysis Advantage: Vehicle-specific, OEM-level data, comprehensive coverage, direct alternative to dealer service Key Features Features: Step-by-step instructions, diagrams, wiring schematics, specifications, troubleshooting guides Value Proposition Cost Savings: Enables owners to perform maintenance and repairs, saving significant labor costs 📋 Manual Details Coverage Areas Covered Years: 1994, 1995, 1996, 1997, 1998, 1999, 2000 Market Coverage: Global (primarily Japan, UK, Australia, etc. where the FTO was officially sold or imported) Page Count Estimated Page Count: Extensive (typical factory workshop manuals are hundreds of pages) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, timing belt, piston/ring replacement, cylinder head, lubrication system, cooling system, etc. Engine Electrical: Ignition system, starting system, charging system, sensors, ECU diagnostics, etc. Emission Control: EVAP system, EGR, catalytic converter, emissions related sensors and troubleshooting Fuel System: Fuel pump, injectors, fuel lines, fuel pressure regulator, fuel tank, EFI system Clutch System: Clutch operation, hydraulic system, clutch disc, pressure plate, release bearing (for manual transmissions) Manual Transaxle: Gearbox overhaul, differential, shift linkage, internal components, fluid specifications Automatic Transaxle: ATF type and capacity, torque converter, valve body, electronic control, overhaul procedures Driveshaft Axles: CV joints, driveshafts, wheel bearings, differential components Suspension System: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Steering System: Power steering system, steering rack, tie rods, steering column, alignment Restraint System: Airbag system components, seat belts, SRS system diagnostics and precautions Brake System: Front and rear brakes (disc/drum), ABS system, brake fluid, hydraulic lines, master cylinder, calipers, rotors Body Interior Exterior: Body panel removal/installation, interior trim, doors, hood, trunk, glass, exterior trim Body Electrical: Lighting, power windows, central locking, mirrors, wipers, horn, interior electronics HVAC: Air conditioning system, heating system, ventilation, blower motor, refrigerant handling Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspections Diagnostics: Troubleshooting guides, symptom-based diagnostics, OBD-II codes (where applicable), electrical circuit tracing Repair: Detailed step-by-step repair procedures for all major systems Component Replacement: Instructions for replacing virtually all mechanical and electrical components Wiring Schematics: Comprehensive wiring diagrams for all electrical systems Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds Accuracy: OEM level accuracy, as used by dealership technicians Illustrations Diagrams: Numerous step-by-step diagrams and illustrations 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High resolution, printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF, but printable on any paper type) Compatibility Operating Systems: Windows and Mac Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Codes: 4G93 (1.8L), 6A12 (2.0L V6), 6A13 (2.5L V6 - later models/performance variants) Performance Engine Variants: 1.8L SOHC, 2.0L DOHC, 2.0L V6 MIVEC Typical Hp Range: 125 hp (1.8L) to 220 hp (2.0L V6 MIVEC) Fuel System Injection: Electronic Fuel Injection (EFI) Fuel Type Fuel: Unleaded Gasoline Timing Drive Type: Timing Belt (4G93, 6A12) / Timing Chain (6A13 - depending on variant) 🔧 Transmission Standard Type: 5-speed Manual Transaxle Optional Type: 4-speed INVECS-II Automatic Transaxle (with Sport Mode on V6 models) Features Differentials: Viscous Coupling Limited Slip Differential (VCLSD) available on some high-performance models (e.g., GPX) Transmission Fluid Type: Specific manual transmission fluid (e.g., API GL-4) and automatic transmission fluid (e.g., DIA Queen ATF-SP II M) - refer to manual for exact specs 📐 Dimensions Exterior Body Style: 2-door Coupe Layout: Front-engine, Front-wheel drive (FWD) Weights Curb Weight Range: Approximately 1200-1350 kg (depending on engine and trim) 🛡️ Safety Features Ratings...
The Mitsubishi FTO is a sporty, front-wheel-drive coupe produced from 1994 to 2000. Designed as a distinctive 'halo' car, it showcased Mitsubishi's engineering prowess with a range of engines, including 1.8L, 2.0L V6, and advanced 2.0L V6 MIVEC variants, offering power outputs from approximately 125 hp to 220 hp. Its unique 'cab-forward' design and sleek, aerodynamic profile earned it accolades, including Japan's 'Car of the Year' for 1994-1995. The FTO was equipped with features like electronic fuel injection and available viscous coupling limited slip differentials, with safety features including standard driver airbags and optional ABS.
This comprehensive service repair workshop manual provides in-depth guidance for the Mitsubishi FTO (chassis codes DE2A, DE3A) for model years 1994 through 2000. It covers all essential aspects of maintenance, diagnostics, and repair, including detailed procedures for engine mechanicals, fuel, emission control, clutch, manual and automatic transaxles, suspension, steering, brakes, and both body and HVAC systems. Numerous step-by-step diagrams, troubleshooting guides, and wiring schematics are included to assist DIY enthusiasts and professional mechanics in maintaining and repairing the vehicle to OEM standards, enabling significant cost savings on labor.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Model Generation:
First Generation
Chassis Codes:
DE2A, DE3A
Codes
Production Years:
1994-2000
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent mechanics, FTO owners seeking detailed repair information
Competitive Analysis
Advantage:
Vehicle-specific, OEM-level data, comprehensive coverage, direct alternative to dealer service
Timing Belt (4G93, 6A12) / Timing Chain (6A13 - depending on variant)
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
4-speed INVECS-II Automatic Transaxle (with Sport Mode on V6 models)
Features
Differentials:
Viscous Coupling Limited Slip Differential (VCLSD) available on some high-performance models (e.g., GPX)
Transmission Fluid Type:
Specific manual transmission fluid (e.g., API GL-4) and automatic transmission fluid (e.g., DIA Queen ATF-SP II M) - refer to manual for exact specs
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Layout:
Front-engine, Front-wheel drive (FWD)
Weights
Curb Weight Range:
Approximately 1200-1350 kg (depending on engine and trim)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited public data for this era, but equipped with standard safety features for its time.
Active Features
Driver Assistance:
ABS (Anti-lock Braking System) was optional or standard on higher trims
Passive Features
Airbags:
Driver's side airbag standard on most models; passenger airbag optional
💡 Technology Features
Infotainment
Features:
Basic radio/cassette player, optional CD player. Features vary by trim and market.
Driver Assistance
Features:
ABS was the primary driver assistance technology available.
Engine Tech
Mivec:
Models equipped with the 6A12 engine often featured Mitsubishi's MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system for improved performance and efficiency.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months (refer to manual for specific engine and oil type)
Timing Belt Replacement:
Critical: Every 60,000-90,000 miles or 5-7 years for 4G93/6A12 engines (consult manual for exact interval and whether it's a chain or belt for 6A13)
Fluid Specifications
Engine Oil Type:
Viscosity typically 5W-30 or 10W-30 API SG/SH or higher (consult manual for exact specifications)
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problems:
Timing belt failure (critical maintenance item), minor electrical gremlins common in older vehicles, suspension wear, potential for catalytic converter issues.
Performance Issues:
MIVEC system can be sensitive to maintenance, potential for carbon build-up in V6 engines.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi has a history of producing performance-oriented vehicles, often with innovative technology.
Model Evolution
Original Intent:
The FTO (Fresh Touring Original) was designed as a sporty, front-wheel-drive coupe to compete with rivals like the Toyota Celica and Honda Prelude. It was intended as a 'halo' car, showcasing Mitsubishi's technological prowess, particularly with its V6 engines and MIVEC technology.
Design Language:
Characterized by a distinctive 'cab-forward' design and a sleek, aerodynamic profile.
Production
Manufacturing Location:
Japan
Production Volume:
Relatively limited compared to mass-market models, contributing to its enthusiast following.
🏆 Awards & Recognition
Recognitions
Design Awards:
The FTO was awarded 'Car of the Year' in Japan for 1994-1995. It also received numerous design accolades for its futuristic styling at the time of its release.
Ratings
Performance Reviews:
Praised for its handling, V6 engine performance (especially MIVEC variants), and distinct styling.