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Audi Rs2 Avant 1994 All Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Audi Model: RS2 Avant Year: 1994 Chassis Code: PO Codes Engine Code Prefix: ADU ๐Ÿ‘‹ Introduction Market Position Market Position: Enthusiast and specialist performance estate vehicle Competitive Analysis Competitive Analysis: Unique in its era as a high-performance estate car, blending Audi's Quattro technology with Porsche's tuning expertise. Key Features Key Features: Limited production, bespoke performance tuning by Porsche, advanced Quattro all-wheel-drive system, distinctive styling cues. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Areas: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle Page Count Page Count: Not Specified Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Systems Covered: Engine, Powertrain, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Fuel, Emissions, Body, Chassis, Restraint Systems Cooling System: Radiator, coolant hoses, water pump, thermostat, expansion tank, fan clutch. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator. Electrical System: Battery, alternator, starter motor, ignition system, lighting, instruments, wiring harnesses, ECU. Suspension: Front MacPherson struts, rear independent multi-link, shock absorbers, springs, control arms, sway bars. Brake System: Front ventilated discs, rear solid discs, brake calipers, master cylinder, brake booster, ABS control unit. Steering: Power-assisted rack and pinion, steering column, steering knuckles. Chassis Body: Unibody construction, body panels, doors, hood, tailgate, interior trim, glass. Procedures Included Procedures Included: Disassembly, Reassembly, Repair, Servicing, Maintenance, Refurbishment, Renovation, Troubleshooting, Diagnostics, Component Replacement, Adjustments, Lubrication Engine Repair Procedures: Cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing replacement, valve timing adjustment, turbocharger overhaul. Transmission Repair Procedures: Clutch replacement, gearbox disassembly/reassembly, differential service, driveshaft and CV joint inspection/replacement. Electrical Troubleshooting: Use of wiring diagrams for diagnosing faults, testing circuits, component testing, ECU diagnostics. Suspension And Steering Alignment: Wheel alignment specifications, suspension component replacement, power steering system service. Periodic Lubrication Points: Grease points, fluid change intervals for engine, gearbox, differential, power steering. Chassis And Body Repair: Panel repair and replacement, rust prevention, door and window adjustments, interior component installation. Diagnostic Troubleshooting Guides: Step-by-step procedures for identifying common and uncommon faults across all vehicle systems. Torque Specifications: Detailed torque values for all critical fasteners. Wiring Diagrams: Complete electrical schematics for all systems, aiding in diagnosis and repair. Technical Depth Technical Depth: Comprehensive from basic maintenance to in-depth repair and diagnostics ๐Ÿ“Š Manual Specifications File Format File Format: PDF Required Software: Adobe PDF Reader, WinZip Compatibility: All versions of Windows & Mac Print Quality Print Quality: Digital Download Binding Type Binding Type: Not Applicable (Digital) Paper Type Paper Type: Not Applicable (Digital) โš™๏ธ Engine Specifications Primary Engine Engine Type: Inline 5-Cylinder, turbocharged Engine Code: ADU Displacement: 2226 cc (2.2 L) Performance Horsepower: 315 hp (232 kW) @ 6500 rpm Torque: 310 lb-ft (420 Nm) @ 3000 rpm 0 To 60 Mph: Approx. 4.8 seconds Top Speed: Approx. 250 km/h (155 mph) (electronically limited) Fuel System Fuel Delivery: Bosch Motronic M5.2 fuel injection Turbocharger: Garrett T3/T04B ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed manual Optional Optional Transmission: N/A Features Drive System: Permanent Quattro All-Wheel Drive ๐Ÿ“ Dimensions Exterior Length: 4408 mm (173.5 in) Width: 1702 mm (67.0 in) Height: 1423 mm (56.0 in) Weights Curb Weight: 1610 kg (3549 lbs) Gross Weight: 2170 kg (4784 lbs) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Ratings: Not independently rated in modern terms (era-specific) Active Features Active Features: Anti-lock Braking System (ABS), Quattro All-Wheel Drive Passive Features Passive Features: Front airbags, reinforced body structure ๐Ÿ’ก Technology Features Infotainment Infotainment Features: Basic Audi Gamma radio with cassette player, optional CD changer. Driver Assistance Driver Assistance Features: ABS, Quattro AWD Connectivity Connectivity Features: N/A (Era-appropriate) ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 miles or annually Timing Belt Interval: Every 60,000 miles or 5 years Fluid Specifications Engine Oil Specification: Synthetic 5W-40 or 5W-30 (check specific manual recommendations) Coolant Specification: G12 or G12+ (Pink) ethylene glycol coolant Transmission Fluid Type: Manual Transmission Fluid (GL-4 or GL-5, check manual) Brake Fluid Type: DOT 4 Power Steering Fluid Type: G 002 000 (Pentosin CHF 11S) or equivalent Known Issues Known Issues: Potential for turbocharger wear, ignition coil failure, aging electrical components, suspension bushing degradation. Common Repairs: Turbocharger rebuild/replacement, fuel injector cleaning/replacement, brake system overhaul, catalytic converter replacement. ๐Ÿ“š Vehicle History Brand Heritage Brand Heritage: Audi has a long history of producing sporty and technologically advanced vehicles, particularly known for its Quattro AWD system. Model Evolution Model Evolution: The RS2 Avant was a special project developed in collaboration with Porsche, taking the Audi 80 Avant and significantly enhancing its performance and styling. Production Production Period: 1994-1996 Production Volume: Approx. 2,891 units Manufacturing Location: Zuffenhausen, Germany (by Porsche) ๐Ÿ† Awards & Recognition Recognitions Recognitions: Widely considered a 'modern classic' and...
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Audi Rs2 Avant 1994 All Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Audi
Model:
RS2 Avant
Year:
1994
Chassis Code:
PO
Codes
Engine Code Prefix:
ADU
๐Ÿ‘‹ Introduction
Market Position
Market Position:
Enthusiast and specialist performance estate vehicle
Competitive Analysis
Competitive Analysis:
Unique in its era as a high-performance estate car, blending Audi's Quattro technology with Porsche's tuning expertise.
Key Features
Key Features:
Limited production, bespoke performance tuning by Porsche, advanced Quattro all-wheel-drive system, distinctive styling cues.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Areas:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle
Page Count
Page Count:
Not Specified
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Systems Covered:
Engine, Powertrain, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Fuel, Emissions, Body, Chassis, Restraint Systems
Cooling System:
Radiator, coolant hoses, water pump, thermostat, expansion tank, fan clutch.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator.
Electrical System:
Battery, alternator, starter motor, ignition system, lighting, instruments, wiring harnesses, ECU.
Suspension:
Front MacPherson struts, rear independent multi-link, shock absorbers, springs, control arms, sway bars.
Brake System:
Front ventilated discs, rear solid discs, brake calipers, master cylinder, brake booster, ABS control unit.
Steering:
Power-assisted rack and pinion, steering column, steering knuckles.
Chassis Body:
Unibody construction, body panels, doors, hood, tailgate, interior trim, glass.
Procedures Included
Procedures Included:
Disassembly, Reassembly, Repair, Servicing, Maintenance, Refurbishment, Renovation, Troubleshooting, Diagnostics, Component Replacement, Adjustments, Lubrication
Engine Repair Procedures:
Cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing replacement, valve timing adjustment, turbocharger overhaul.
Transmission Repair Procedures:
Clutch replacement, gearbox disassembly/reassembly, differential service, driveshaft and CV joint inspection/replacement.
Electrical Troubleshooting:
Use of wiring diagrams for diagnosing faults, testing circuits, component testing, ECU diagnostics.
Suspension And Steering Alignment:
Wheel alignment specifications, suspension component replacement, power steering system service.
Periodic Lubrication Points:
Grease points, fluid change intervals for engine, gearbox, differential, power steering.
Chassis And Body Repair:
Panel repair and replacement, rust prevention, door and window adjustments, interior component installation.
Diagnostic Troubleshooting Guides:
Step-by-step procedures for identifying common and uncommon faults across all vehicle systems.
Torque Specifications:
Detailed torque values for all critical fasteners.
Wiring Diagrams:
Complete electrical schematics for all systems, aiding in diagnosis and repair.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to in-depth repair and diagnostics
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Required Software:
Adobe PDF Reader, WinZip
Compatibility:
All versions of Windows & Mac
Print Quality
Print Quality:
Digital Download
Binding Type
Binding Type:
Not Applicable (Digital)
Paper Type
Paper Type:
Not Applicable (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Inline 5-Cylinder, turbocharged
Engine Code:
ADU
Displacement:
2226 cc (2.2 L)
Performance
Horsepower:
315 hp (232 kW) @ 6500 rpm
Torque:
310 lb-ft (420 Nm) @ 3000 rpm
0 To 60 Mph:
Approx. 4.8 seconds
Top Speed:
Approx. 250 km/h (155 mph) (electronically limited)
Fuel System
Fuel Delivery:
Bosch Motronic M5.2 fuel injection
Turbocharger:
Garrett T3/T04B
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Transmission:
N/A
Features
Drive System:
Permanent Quattro All-Wheel Drive
๐Ÿ“ Dimensions
Exterior
Length:
4408 mm (173.5 in)
Width:
1702 mm (67.0 in)
Height:
1423 mm (56.0 in)
Weights
Curb Weight:
1610 kg (3549 lbs)
Gross Weight:
2170 kg (4784 lbs)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Ratings:
Not independently rated in modern terms (era-specific)
Active Features
Active Features:
Anti-lock Braking System (ABS), Quattro All-Wheel Drive
Passive Features
Passive Features:
Front airbags, reinforced body structure
๐Ÿ’ก Technology Features
Infotainment
Infotainment Features:
Basic Audi Gamma radio with cassette player, optional CD changer.
Driver Assistance
Driver Assistance Features:
ABS, Quattro AWD
Connectivity
Connectivity Features:
N/A (Era-appropriate)
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or annually
Timing Belt Interval:
Every 60,000 miles or 5 years
Fluid Specifications
Engine Oil Specification:
Synthetic 5W-40 or 5W-30 (check specific manual recommendations)
Coolant Specification:
G12 or G12+ (Pink) ethylene glycol coolant
Transmission Fluid Type:
Manual Transmission Fluid (GL-4 or GL-5, check manual)
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
G 002 000 (Pentosin CHF 11S) or equivalent
Known Issues
Known Issues:
Potential for turbocharger wear, ignition coil failure, aging electrical components, suspension bushing degradation.
Common Repairs:
Turbocharger rebuild/replacement, fuel injector cleaning/replacement, brake system overhaul, catalytic converter replacement.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
Audi has a long history of producing sporty and technologically advanced vehicles, particularly known for its Quattro AWD system.
Model Evolution
Model Evolution:
The RS2 Avant was a special project developed in collaboration with Porsche, taking the Audi 80 Avant and significantly enhancing its performance and styling.
Production
Production Period:
1994-1996
Production Volume:
Approx. 2,891 units
Manufacturing Location:
Zuffenhausen, Germany (by Porsche)
๐Ÿ† Awards & Recognition
Recognitions
Recognitions:
Widely considered a 'modern classic' and a highly sought-after performance estate.
Ratings
Ratings:
Exceptional performance and handling for its class and era.
Certifications
Certifications:
N/A
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