1994 Mazda MX-6 (2nd gen) Service and Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mazda Model: MX-6 Year: 1994 Generation Generation Designation: Second Generation (GE) Codes Platform Code: GE ๐ Introduction Market Position Segment: Sporty mid-size coupe, often compared to Honda Prelude and Toyota Camry Coupe. Competitive Analysis Key Competitors 1994: Honda Prelude, Toyota Camry Coupe, Ford Probe (shared platform), Mitsubishi Eclipse. Key Features Design Philosophy: Sleek, aerodynamic design with a focus on driver engagement and a comfortable ride. Platform Sharing: Shared its platform with the Ford Probe. ๐ Manual Details Coverage Areas Coverage Scope: All models & all repairs A-Z Page Count Estimated Page Count: 1500-2000 Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF, likely searchable) ๐ Manual Coverage Systems Covered Engine: Detailed diagnosis, overhaul, timing, cooling, lubrication, fuel delivery, emissions control. Transmission: Automatic and Manual: diagnosis, overhaul, fluid service, clutch, shift control. Drivetrain: Front-wheel drive, CV joints, drive axles, differential. Suspension: Front struts, rear multi-link, bushings, springs, shocks, alignment specifications. Steering: Power steering system, rack and pinion, steering column. Brakes: Front disc, rear disc (likely), ABS system diagnosis and service, brake lines, master cylinder, calipers. Electrical System: Full wiring diagrams, charging system, starting system, lighting, ignition, ECU, sensors, actuators. HVAC: Air conditioning system, heater core, blower motor, climate controls, refrigerant handling. Body And Interior: Body panel removal/installation, interior trim, seats, glass, seals, door mechanisms. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs, fluid flushes. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnostics, component testing. Repair: Component replacement, overhaul procedures for major systems, bodywork repair. Installation: Component installation, accessory fitting (often covered). Technical Depth Depth: Comprehensive: from basic fluid checks to complete engine and transmission rebuilds. Diagnostics: Advanced diagnostic procedures, including oscilloscope readings, sensor data interpretation. ๐ Manual Specifications File Format Digital Format: PDF (likely high resolution, indexed) Print Quality Printability: Printable high-quality pages Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine Engine Code And Type: KF-DE (2.5L V6 DOHC) Performance Horsepower Hp: 170 hp @ 5500 rpm (approximate for US market) Torque Lb Ft: 155 lb-ft @ 4500 rpm (approximate for US market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPFI) Engine Details Bore X Stroke: 80.4 mm x 83.7 mm (approximate) Compression Ratio: 9.1:1 (approximate) Firing Order: 1-4-2-5-3-6 Valvetrain: DOHC, 4 valves per cylinder, timing belt driven. ๐ง Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 4-speed Automatic (e.g., JATCO 4EAT-FS) Features Automatic Features: Electronic control, Sport mode. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 Automatic Transmission Fluid: Mazda ATF-III (Dexron III equivalent) ๐ Dimensions Exterior Length: 184.4 inches (4683 mm) Width: 69.1 inches (1755 mm) Height: 51.8 inches (1316 mm) Wheelbase: 104.3 inches (2649 mm) Ground Clearance: 5.1 inches (130 mm) (approximate) Weights Curb Weight: 3150-3300 lbs (approximate, depending on trim and transmission) Gross Vehicle Weight Rating: 4200 lbs (approximate) ๐ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: Not directly rated or available for this specific year in easily accessible records. NHTSA Front Impact Passenger: Not directly rated or available for this specific year in easily accessible records. Active Features ABS: Anti-lock Braking System (ABS) available on some trims. Traction Control: Traction control system (TCS) optional on some models. Passive Features Airbags: Driver and passenger airbags standard. Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts. ๐ก Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Standard on most trims. Connectivity Gauges: Analog gauges for speedometer, tachometer, fuel, and temperature. Some models featured an optional digital climate control display. Other Features Headlights: Pop-up (retractable) headlights. ๐ง Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months (refer to manual for specific grade). Timing Belt Replacement: Every 60,000-90,000 miles or 6 years (critical for V6 engine). Spark Plug Replacement: Every 30,000-60,000 miles depending on plug type (copper, platinum). Fluid Specifications Engine Oil Capacity: 4.2 US quarts (4.0 L) with filter for 2.5L V6 Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 recommended. Coolant Capacity: 7.5 US quarts (7.1 L) for 2.5L V6 Coolant Type: Mazda coolant or equivalent (ethylene glycol based, 50/50 mix with distilled water). Known Issues Engine Wear: Timing belt tensioner failure can cause catastrophic engine damage; regular replacement is vital. PCV valve clogging can lead to oil leaks and rough idle. Suspension Wear: Worn control arm bushings and ball joints can lead to steering wander and tire wear. Rear struts can develop leaks. Electrical Issues: Window regulators can fail, dashboard warning lights may illuminate intermittently due to faulty sensors or grounds. HVACt Issues: Blend door actuators can fail, leading to improper air direction. AC compressor clutch failure is also possible. Torque Specifications Wheel Lug Nut Torque: 75-90...
3150-3300 lbs (approximate, depending on trim and transmission)
Gross Vehicle Weight Rating:
4200 lbs (approximate)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
Not directly rated or available for this specific year in easily accessible records.
NHTSA Front Impact Passenger:
Not directly rated or available for this specific year in easily accessible records.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some trims.
Traction Control:
Traction control system (TCS) optional on some models.
Passive Features
Airbags:
Driver and passenger airbags standard.
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Gauges:
Analog gauges for speedometer, tachometer, fuel, and temperature. Some models featured an optional digital climate control display.
Other Features
Headlights:
Pop-up (retractable) headlights.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (refer to manual for specific grade).
Timing Belt Replacement:
Every 60,000-90,000 miles or 6 years (critical for V6 engine).
Spark Plug Replacement:
Every 30,000-60,000 miles depending on plug type (copper, platinum).
Fluid Specifications
Engine Oil Capacity:
4.2 US quarts (4.0 L) with filter for 2.5L V6
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 recommended.
Coolant Capacity:
7.5 US quarts (7.1 L) for 2.5L V6
Coolant Type:
Mazda coolant or equivalent (ethylene glycol based, 50/50 mix with distilled water).
Known Issues
Engine Wear:
Timing belt tensioner failure can cause catastrophic engine damage; regular replacement is vital. PCV valve clogging can lead to oil leaks and rough idle.
Suspension Wear:
Worn control arm bushings and ball joints can lead to steering wander and tire wear. Rear struts can develop leaks.
Electrical Issues:
Window regulators can fail, dashboard warning lights may illuminate intermittently due to faulty sensors or grounds.
HVACt Issues:
Blend door actuators can fail, leading to improper air direction. AC compressor clutch failure is also possible.
Torque Specifications
Wheel Lug Nut Torque:
75-90 lb-ft (102-122 Nm)
๐ Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's history of building driver-focused vehicles with innovative technology (e.g., rotary engine, Miata).
Model Evolution
First Generation Release:
The first generation MX-6 was introduced in 1987.
Second Generation Release:
The second generation (GE) debuted for the 1992 model year and concluded in 1997.
Production
Manufacturing Plant:
Hofuf, Saudi Arabia (for export markets, including North America) and Hiroshima, Japan.
๐ Awards & Recognition
Recognitions
Editor Pick:
Often praised for its handling and styling by automotive journalists of the era, although specific awards are less documented than more mainstream models.