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1995-2003 Subaru Legacy Workshop Service Repair Manuals

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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Legacy Generation: Third Generation (BD/BG/BK) Product Name: 1995-2003 Subaru Legacy Workshop Service Repair Manuals Codes Chassis Codes Covered: BD, BG, BK ๐Ÿ‘‹ Introduction Market Position Positioning: The Subaru Legacy of this era solidified its reputation as a capable and reliable all-wheel-drive vehicle, appealing to those seeking performance, safety, and utility, especially in adverse weather conditions. Competitive Analysis Competitors: Ford Taurus, Toyota Camry, Honda Accord, Nissan Altima, Mitsubishi Galant, Mazda 626. Key Features Differentiators: Standard Symmetrical All-Wheel Drive (SAWD), horizontally opposed 'Boxer' engines offering a low center of gravity, often sporty handling for its class. Manual Value Proposition Benefit To Owner: Empowers owners and independent mechanics with the detailed knowledge to perform accurate diagnostics, maintenance, and repairs, reducing reliance on dealership service and extending vehicle lifespan. ๐Ÿ“‹ Manual Details Coverage Areas Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Body Styles Covered: Sedan, Wagon (Outback models included) Regions Covered: North America (primarily), international variations may exist Page Count Estimated Total Pages: Approx. 3000-4000+ (across all included manuals) Manual Type Type: Workshop Service Manuals (WSM) Content Focus: Diagnosis, Repair, Maintenance, Specifications Language Language: English Format Format: Digital (PDF) ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control systems (ECU), fuel system, ignition system, exhaust system Drivetrain: All-Wheel Drive (AWD) system, differentials, driveshafts, axle shafts Transmission: Automatic Transmission (4EAT, 5EAT), Manual Transmission (5MT) Chassis: Suspension (front struts, rear multi-link), steering system, brake system (ABS included) Electrical: Wiring diagrams, lighting, power windows, power locks, audio systems, instrument cluster, climate control Body: Body panels, doors, windows, interior trim, HVAC, collision repair basics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement Repair: Engine component replacement (heads, block, pistons), transmission overhaul, brake caliper/rotor replacement, suspension component replacement, electrical component diagnosis and replacement Diagnostics: Troubleshooting guides based on symptoms, DTC (Diagnostic Trouble Code) interpretation, specific system diagnostics Specifications: Torque specifications for fasteners, fluid capacities, electrical specifications, measurement data Technical Depth Depth: Comprehensive: From basic fluid services to complete engine and transmission rebuilds, including advanced electrical diagnostics. ๐Ÿ“Š Manual Specifications File Format Type: Searchable PDF Searchability: Yes, full text search enabled Print Quality Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine Code Ej22: 2.2L (2212cc) SOHC EJ22 Engine Code Ej25 DOHc: 2.5L (2457cc) DOHC EJ25D (Phase I) Engine Code Ej25 Sohc: 2.5L (2457cc) SOHC EJ251/EJ253 (Phase II - later models) Engine Code Ej20 Turbo: 2.0L (1994cc) DOHC EJ20 Turbo (GT/GT-B variants, less common in North America) Performance Ej22 Horsepower: 135 hp @ 5600 rpm Ej22 Torque: 140 lb-ft @ 4400 rpm Ej25D Horsepower: 165 hp @ 6000 rpm Ej25D Torque: 162 lb-ft @ 4000 rpm Ej251 Horsepower: 165 hp @ 5600 rpm (Phase II) Ej251 Torque: 166 lb-ft @ 4000 rpm (Phase II) Fuel System Injection Type: Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: Subaru Engine Control Unit (ECU) Timing Belt Replacement Interval: 60,000 miles or 60 months (recommended) ๐Ÿ”ง Transmission Standard Manual Transmission Gearcount: 5-speed manual Optional Automatic Transmission Gearcount: 4-speed automatic (4EAT), 5-speed automatic (5EAT - later models) Features AWD System: Symmetrical All-Wheel Drive (SAWD) with viscous coupling center differential Fluid Specification Automatic Atf Type: Dexron III or equivalent (check specific vehicle) Fluid Capacity Automatic Capacity Quarts: Approx. 4.5 quarts (dry fill) Fluid Specification Manual Mtf Type: GL-5 Gear Oil 75W-90 (check specific vehicle) Fluid Capacity Manual Capacity Quarts: Approx. 2.5 quarts ๐Ÿ“ Dimensions Exterior Wheelbase Inches: 104.3 Length Inches: 187.4 - 190.9 (depending on body style/year) Width Inches: 67.5 Height Inches: 54.5 - 56.7 (depending on body style/year) Weights Curb Weight Lbs: Approx. 3000 - 3400 lbs (depending on configuration) Gvw Lbs: Approx. 4300 - 4500 lbs (depending on configuration) Cargo Cargo Volume Cubic Feet Wagon: Approx. 37.7 cu ft (behind rear seats) Wheels And Tires Standard Wheel Size: 15-inch or 16-inch alloy wheels Standard Tire Size: 205/55R16, 205/60R15 (various sizes depending on trim/year) Bolt Pattern: 5x100mm ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Driver Side Impact Rating: 4-star (for comparable years/models, check specific year ratings) NHTSA Passenger Side Impact Rating: 4-star (for comparable years/models, check specific year ratings) Active Features All Wheel Drive: Standard Symmetrical All-Wheel Drive (SAWD) ABS: Anti-lock Braking System (ABS) available/standard on higher trims Passive Features Airbags: Driver and front passenger airbags Seatbelts: Front three-point seatbelts with pretensioners, rear three-point seatbelts ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM/CD/Cassette systems, often with optional premium sound. Aftermarket head unit upgrades are common. Climate Control HVAC Type: Manual or optional automatic climate control systems. Driver Assistance Cruise Control: Standard or optional cruise control Keyless Entry: Available on higher trim levels ๐Ÿ”ง Maintenance Service Intervals Oil Change...
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1995-2003 Subaru Legacy Workshop Service Repair Manuals
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Generation:
Third Generation (BD/BG/BK)
Product Name:
1995-2003 Subaru Legacy Workshop Service Repair Manuals
Codes
Chassis Codes Covered:
BD, BG, BK
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The Subaru Legacy of this era solidified its reputation as a capable and reliable all-wheel-drive vehicle, appealing to those seeking performance, safety, and utility, especially in adverse weather conditions.
Competitive Analysis
Competitors:
Ford Taurus, Toyota Camry, Honda Accord, Nissan Altima, Mitsubishi Galant, Mazda 626.
Key Features
Differentiators:
Standard Symmetrical All-Wheel Drive (SAWD), horizontally opposed 'Boxer' engines offering a low center of gravity, often sporty handling for its class.
Manual Value Proposition
Benefit To Owner:
Empowers owners and independent mechanics with the detailed knowledge to perform accurate diagnostics, maintenance, and repairs, reducing reliance on dealership service and extending vehicle lifespan.
๐Ÿ“‹ Manual Details
Coverage Areas
Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Body Styles Covered:
Sedan, Wagon (Outback models included)
Regions Covered:
North America (primarily), international variations may exist
Page Count
Estimated Total Pages:
Approx. 3000-4000+ (across all included manuals)
Manual Type
Type:
Workshop Service Manuals (WSM)
Content Focus:
Diagnosis, Repair, Maintenance, Specifications
Language
Language:
English
Format
Format:
Digital (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control systems (ECU), fuel system, ignition system, exhaust system
Drivetrain:
All-Wheel Drive (AWD) system, differentials, driveshafts, axle shafts
Transmission:
Automatic Transmission (4EAT, 5EAT), Manual Transmission (5MT)
Chassis:
Suspension (front struts, rear multi-link), steering system, brake system (ABS included)
Electrical:
Wiring diagrams, lighting, power windows, power locks, audio systems, instrument cluster, climate control
Body:
Body panels, doors, windows, interior trim, HVAC, collision repair basics
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement
Repair:
Engine component replacement (heads, block, pistons), transmission overhaul, brake caliper/rotor replacement, suspension component replacement, electrical component diagnosis and replacement
Diagnostics:
Troubleshooting guides based on symptoms, DTC (Diagnostic Trouble Code) interpretation, specific system diagnostics
Specifications:
Torque specifications for fasteners, fluid capacities, electrical specifications, measurement data
Technical Depth
Depth:
Comprehensive: From basic fluid services to complete engine and transmission rebuilds, including advanced electrical diagnostics.
๐Ÿ“Š Manual Specifications
File Format
Type:
Searchable PDF
Searchability:
Yes, full text search enabled
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Ej22:
2.2L (2212cc) SOHC EJ22
Engine Code Ej25 DOHc:
2.5L (2457cc) DOHC EJ25D (Phase I)
Engine Code Ej25 Sohc:
2.5L (2457cc) SOHC EJ251/EJ253 (Phase II - later models)
Engine Code Ej20 Turbo:
2.0L (1994cc) DOHC EJ20 Turbo (GT/GT-B variants, less common in North America)
Performance
Ej22 Horsepower:
135 hp @ 5600 rpm
Ej22 Torque:
140 lb-ft @ 4400 rpm
Ej25D Horsepower:
165 hp @ 6000 rpm
Ej25D Torque:
162 lb-ft @ 4000 rpm
Ej251 Horsepower:
165 hp @ 5600 rpm (Phase II)
Ej251 Torque:
166 lb-ft @ 4000 rpm (Phase II)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
Subaru Engine Control Unit (ECU)
Timing Belt Replacement Interval:
60,000 miles or 60 months (recommended)
๐Ÿ”ง Transmission
Standard
Manual Transmission Gearcount:
5-speed manual
Optional
Automatic Transmission Gearcount:
4-speed automatic (4EAT), 5-speed automatic (5EAT - later models)
Features
AWD System:
Symmetrical All-Wheel Drive (SAWD) with viscous coupling center differential
Fluid Specification Automatic
Atf Type:
Dexron III or equivalent (check specific vehicle)
Fluid Capacity Automatic
Capacity Quarts:
Approx. 4.5 quarts (dry fill)
Fluid Specification Manual
Mtf Type:
GL-5 Gear Oil 75W-90 (check specific vehicle)
Fluid Capacity Manual
Capacity Quarts:
Approx. 2.5 quarts
๐Ÿ“ Dimensions
Exterior
Wheelbase Inches:
104.3
Length Inches:
187.4 - 190.9 (depending on body style/year)
Width Inches:
67.5
Height Inches:
54.5 - 56.7 (depending on body style/year)
Weights
Curb Weight Lbs:
Approx. 3000 - 3400 lbs (depending on configuration)
Gvw Lbs:
Approx. 4300 - 4500 lbs (depending on configuration)
Cargo
Cargo Volume Cubic Feet Wagon:
Approx. 37.7 cu ft (behind rear seats)
Wheels And Tires
Standard Wheel Size:
15-inch or 16-inch alloy wheels
Standard Tire Size:
205/55R16, 205/60R15 (various sizes depending on trim/year)
Bolt Pattern:
5x100mm
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Driver Side Impact Rating:
4-star (for comparable years/models, check specific year ratings)
NHTSA Passenger Side Impact Rating:
4-star (for comparable years/models, check specific year ratings)
Active Features
All Wheel Drive:
Standard Symmetrical All-Wheel Drive (SAWD)
ABS:
Anti-lock Braking System (ABS) available/standard on higher trims
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Front three-point seatbelts with pretensioners, rear three-point seatbelts
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM/CD/Cassette systems, often with optional premium sound. Aftermarket head unit upgrades are common.
Climate Control
HVAC Type:
Manual or optional automatic climate control systems.
Driver Assistance
Cruise Control:
Standard or optional cruise control
Keyless Entry:
Available on higher trim levels
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions) - refer to manual for exact guidance.
Engine Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000-20,000 miles (if equipped).
Fluid Specifications
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free coolant
Coolant Capacity Quarts:
Approx. 6.5 - 7.5 quarts
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Subaru ATF HP or Dexron III/Mercon
Known Issues
Head Gaskets:
While less common on the EJ22, the EJ25D engines (especially early ones) are known for potential head gasket failures due to coolant leaks. Later EJ251/EJ253 are improved but can still develop issues.
Automatic Transmission:
Some 4EAT transmissions can experience delayed engagement or shifting issues, often related to valve body wear or solenoid problems.
Timing Belt:
Failure to replace the timing belt at recommended intervals can lead to catastrophic engine damage (interference engine).
Oxygen Sensors:
Can become fouled or fail over time, affecting fuel economy and emissions.
๐Ÿ“š Vehicle History
Brand Heritage
Subaru Philosophy:
Subaru has a long history of producing vehicles with excellent traction and handling, particularly known for its AWD systems and horizontally opposed engines.
Model Evolution
Third Gen Introduction:
The third generation (BD/BG/BK) was introduced for the 1995 model year, marking a significant redesign with improved styling and chassis.
Outback Introduction:
The Outback variant, a more ruggedized version of the Legacy wagon with increased ground clearance and body cladding, was introduced in 1995.
Production
Manufacturing Location:
Gunma Plant, Japan
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver 10Best:
While specific years might not have made the 10Best list, the Legacy generally received positive reviews for its AWD capabilities and value.
IIHS Ratings:
Check specific year for IIHS ratings; generally performed adequately for its time, especially considering standard AWD.
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