🏷️ Basic Information Identification Make: Kawasaki Model: KDX200 / KDX220 Model Variant: 2-Stroke Dual-Sport/Off-Road Motorcycle Codes Kawasaki Model Codes: KDX200-H (1995-2006), KDX220-A (1997-2005) 👋 Introduction Market Position Segment: Lightweight dual-sport and off-road motorcycles, popular for trail riding and recreational use. Competitive Analysis Competitors: Yamaha YZ/WR series, Honda CR/CRF series, Suzuki RM/RMX series, KTM EXC series. Key Features Vehicle Attributes: Lightweight chassis, powerful 2-stroke engine, strong low-to-mid range torque, long-travel suspension, robust build. Manual Benefit User Advantage: Enables owners to perform repairs, maintenance, and troubleshooting independently, saving time and money. Portability: Digital format allows for instant access on smartphones and tablets for trailside repairs. 📋 Manual Details Coverage Areas Applicable Years: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Covered Models: KDX200 (all versions), KDX220 (all versions) Page Count Estimated Page Count: 300-500 (typical for comprehensive service manuals, exact count not provided) Manual Type Type: Repair Manual / Service Manual / Workshop Manual / Owner's Information (implied) Language Language: English Format Format: Electronic Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, troubleshooting, and specifications for 2-stroke engines. Fuel System: Carburetor adjustment, cleaning, rebuilding, fuel tank, fuel lines, fuel pump (if applicable). Lubrication And Cooling: Oil injection system, gearbox lubrication, cooling system components (radiator, hoses, fan - if applicable). Transmission Drive: Gearbox operation, clutch, chain maintenance, sprocket replacement, gear ratios. Electrical System: Ignition system, lighting, charging system, wiring diagrams, battery maintenance, troubleshooting electrical faults. Chassis Suspension: Front forks (suspension adjustment, seal replacement, fluid), rear shock absorber (rebuilding, adjustment), swingarm, bearings. Steering: Handlebar, steering stem bearings, fork alignment. Brakes: Front and rear brake systems (disc brakes), caliper maintenance, brake pad replacement, fluid bleeding, master cylinder service. Bodywork: Fairings, fenders, seat, tank cover removal and installation, graphics. Intake Exhaust: Airbox maintenance, exhaust pipe inspection and cleaning, reed valve service. Procedures Included Routine Maintenance: Oil changes, filter cleaning/replacement, chain adjustment, spark plug inspection, tire pressure checks, brake checks. Engine Overhaul: Top-end rebuild (piston, rings, cylinder, head), bottom-end rebuild (crankshaft, bearings, seals), power valve service. Troubleshooting: Systematic diagnostic procedures for common and advanced problems, fault finding guides. Component Replacement: Detailed instructions for replacing major and minor components across all systems. Adjustments: Carburetor tuning, suspension adjustments, clutch lever play, brake lever free play. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and chassis rebuilds, including diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (common for professionally produced PDFs). Print Quality Printability: Designed for printing individual pages or sections as needed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Completeness Coverage: Covers all systems, procedures, and specifications for the listed models. Includes troubleshooting and advanced topics. Licensing Policy: Lifetime Protection Policy for loss or damage. ⚙️ Engine Specifications Primary Engine Type: 2-stroke, single-cylinder, liquid-cooled Displacement: 199cc (KDX200), 215cc (KDX220) Bore X Stroke Kdx200: 66.0 x 57.0 mm (approximate, subject to variation by specific model year) Bore X Stroke Kdx220: 72.0 x 54.0 mm (approximate, subject to variation by specific model year) Compression Ratio Kdx200: 7.2:1 to 7.6:1 (typical for the era, check manual for specifics) Compression Ratio Kdx220: 7.5:1 (typical for the era, check manual for specifics) Power Valve System: Kawasaki Integrated Power Valve System (KIPS) Performance Horsepower Kdx200: Approx. 30-35 HP (subject to model year and tuning, peak at high RPM) Horsepower Kdx220: Approx. 32-38 HP (subject to model year and tuning, peak at high RPM) Fuel System Carburetor Type: Mikuni VM Series (e.g., VM29 for KDX200, VM30 for KDX220, subject to year) Fuel Type: Unleaded gasoline (typically 87 octane or higher, verify in manual) Oil Mixture: 2-stroke engine oil premixed with gasoline or via automatic oil injection system (depending on specific model year and configuration). Manual will detail correct ratio/procedure. 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch: Wet, multiple-disc Drive Type: Chain drive Final Drive Ratio: Typically around 3.2-3.5:1 (e.g., 14T front, 48T rear sprocket, check manual for specific year) Gearbox Oil Capacity: Approx. 0.6-0.8 Liters (check manual for specific year and type) Gearbox Oil Specification: API GL-4 SAE 10W-30 or SAE 10W-40 motorcycle gear oil (verify in manual) 📐 Dimensions Exterior Length Overall Kdx200: Approx. 2180 mm (85.8 in) (typical, varies by year) Width Overall Kdx200: Approx. 810 mm (31.9 in) (typical, varies by year) Height Overall Kdx200: Approx. 1250 mm (49.2 in) (typical, varies by year) Wheelbase Kdx200: Approx. 1450 mm (57.1 in) (typical, varies by year) Weights Dry Weight Kdx200: Approx. 112 kg (247 lbs) (typical, varies by year) Fuel Capacity: Approx. 10 Liters (2.6 US gal) (typical, varies by year) Curb Weight Kdx200: Approx. 118 kg (260 lbs) (with all fluids, typical, varies by year) 🛡️ Safety Features Ratings Safety Standards: Manufactured to meet relevant motorcycle safety standards of the era. No formal crash ratings for this...