🏷️ Basic Information Identification Make: BMW Model: R1150GS Year: 1995 Product Name: BMW R1150GS 1995 Full Service Repair Manual Codes Chassis Code: R259 👋 Introduction Market Position Segment: Adventure Touring Motorcycle Segment Description: The R1150GS is a highly capable and durable motorcycle designed for long-distance touring and off-road exploration, known for its robust engineering and reliability. Competitive Analysis Key Competitors Era: Honda Africa Twin, Yamaha Super Tenere, Triumph Tiger, Ducati Multistrada (earlier models) Key Features Distinctive Features: Boxer-twin engine, Telelever front suspension, Paralever rear suspension, shaft drive, robust build quality, excellent touring comfort and off-road capability. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, maintenance, troubleshooting, rebuilding, refurbishing, restoration Page Count Estimated Page Count: 400-600 (typical for comprehensive manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, downloadable) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cylinder head removal/installation, valve adjustment, piston/ring replacement, crankshaft/connecting rod service, oil pump, timing chain, fuel injection system (EFI), ignition system, exhaust system Transmission Drivetrain: Gearbox disassembly/assembly, clutch service, final drive, driveshaft maintenance, wheel bearing replacement Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system, ignition switch, instrument cluster, diagnostics for electronic control units (ECU) Chassis Suspension: Front fork (Telelever) overhaul and adjustment, rear shock absorber (Paralever) service, frame inspection, swingarm maintenance, wheel and tire service, brake system overhaul (ABS components if applicable) Bodywork Fittings: Fairing removal/installation, fuel tank service, seat assembly, body panel repairs, luggage system mounting Procedures Included Maintenance Procedures: Regular servicing, oil and filter changes, spark plug replacement, air filter cleaning/replacement, brake fluid flush, coolant service, chain adjustment (if applicable, though R1150GS is shaft drive), valve clearance checks Repair Procedures: Engine component replacement, transmission repairs, suspension upgrades/repairs, electrical fault finding and repair, brake caliper rebuild, ABS system bleeding Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, error code interpretation (if applicable), component testing methods Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances. 📊 Manual Specifications File Format Digital Format: PDF (typically searchable text, high-resolution diagrams) Print Quality Diagram Clarity: High-resolution, clear line drawings and exploded views Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, flat-twin (boxer) engine Displacement: 1130 cc (1.13 Liters) Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, pushrod actuated OHV Performance Horsepower Peak: Approx. 85 hp @ 6750 rpm (EU specification) Torque Peak: Approx. 98 Nm (72 lb-ft) @ 5250 rpm (EU specification) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane Lubrication Oil Type: API SG, SAE 20W-50 (or equivalent) Oil Capacity W Filter: Approx. 4.0 Liters (4.2 US Quarts) Ignition Ignition System: Digital electronic ignition (CDI) Spark Plugs: NGK CR9EK or Champion RA6HC 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Final Drive: Shaft drive via bevel gear and driveshaft Features Clutch Type: Single dry plate, diaphragm spring clutch, hydraulically operated Transmission Fluid: SAE 75W/90 GL-5 gear oil Final Drive Fluid: SAE 90 GL-5 gear oil 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 930 mm (36.6 in) Height: Approx. 1370 mm (53.9 in) at handlebars Wheelbase: Approx. 1487 mm (58.5 in) Weights Dry Weight: Approx. 230 kg (507 lbs) Curb Weight: Approx. 248 kg (547 lbs) Gross Vehicle Weight Rating: Approx. 440 kg (970 lbs) Cargo Fuel Tank Capacity: 25 Liters (6.6 US Gallons), including 4L reserve 🛡️ Safety Features Ratings ABS: Optional BMW Motorrad ABS (Anti-lock Braking System) Active Features Braking System Front: Dual 305 mm floating discs with 4-piston calipers Braking System Rear: Single 276 mm disc with 2-piston caliper Suspension Front: BMW Motorrad Telelever single-sided leading link suspension Suspension Rear: BMW Motorrad Paralever single-sided swingarm with adjustable shock absorber Passive Features Lighting: Halogen headlight, LED taillight Instrumentation: Analog speedometer and tachometer, digital display for odometer, trip meter, fuel level, gear indicator (optional), clock. 💡 Technology Features Infotainment Instrument Panel: Comprehensive analog and digital instrumentation, often with provision for heated grips and accessory power sockets. Driver Assistance ABS: Optional ABS significantly enhances braking safety, particularly in adverse conditions. Connectivity Diagnostic Port: Early diagnostic systems may rely on specialized BMW tools, but the manual will cover basic troubleshooting steps. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Check Interval: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: BMW Motorrad Approved Coolant (ethylene glycol based) or equivalent Known Issues Common Wear Items: Clutch slave cylinder seal, rear wheel splines (lubrication is key), alternator brushes, Telelever pivot bearings,...