🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1995 Generation: 3rd Generation (FD) Codes Chassis Code: FD3S 👋 Introduction Market Position Positioning: Iconic Japanese sports car, positioned as a premium, performance-oriented coupe with a unique rotary engine. Competitive Analysis Competitors: Competed against the Toyota Supra (MK4), Nissan 300ZX (Z32), and Mitsubishi 3000GT VR-4. Key Features Unique Selling Points: Lightweight chassis, near 50/50 weight distribution, sequential twin-turbo rotary engine, exceptional handling characteristics. Manual Value Proposition Usefulness: Essential for owners and independent mechanics seeking accurate, dealer-level repair and maintenance procedures for the 1995 RX-7. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Page Count: Estimated 2000+ pages (typical for full factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Likely PDF (digital) or potentially a multi-volume print set 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine (13B-REW twin-turbo), lubrication, cooling, fuel injection, ignition, emissions, troubleshooting Transmission Drivetrain: Manual transmission (R154 for some markets, Mazdaspeed optional), clutch, driveshafts, differential, prop shaft Suspension Steering: Front and rear suspension (double wishbone), power steering, steering column, wheel alignment Brakes: Front and rear disc brakes, ABS system, parking brake, brake bleeding procedures Electrical Electronics: Wiring diagrams, lighting, charging system, starting system, ECUs, sensors, instrument cluster, audio system, alarm system Body Chassis: Body structure, exterior panels, interior trim, doors, windows, locks, seats, HVAC system, body seals Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement (apex seals, side seals), fluid checks and changes Repair: Engine rebuild, transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component diagnosis and repair, body panel repair Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, component testing Diagnostics: Detailed diagnostic trees, wiring schematics for tracing faults, specific tool requirements Technical Depth Depth: Comprehensive, covering from basic fluid services to complete engine and transmission rebuilds, including torque specifications, clearances, and component tolerances 📊 Manual Specifications File Format Digital Format: Likely PDF; searchable text and clear image quality expected for factory manuals Print Quality Print Quality: High-resolution diagrams, clear text, professional layout Binding Type Print Binding: If printed, typically spiral-bound for lay-flat usability or multi-volume case binding. Paper Type Print Paper: Durable, heavy-stock paper suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Twin-Rotary (Wankel), Twin-Turbocharged Displacement: 1.3L (654cc x 2 rotors) Performance Horsepower: 255 hp @ 6500 rpm (US Spec) Torque: 217 lb-ft @ 5000 rpm (US Spec) Fuel System Fuel Delivery: Multi-point Sequential Fuel Injection (EFI) Ignition System: Distributorless ignition system (DIS) with twin ignition coils per rotor Rotary Specifics Apex Seals: Crucial wear item; manual details inspection, replacement, and reassembly procedures. Premix Recommendation: Manual may include recommended two-stroke oil types and injection rates for lubrication. 🔧 Transmission Standard Type: 5-speed Manual Transmission (Mazda R154 derivatives common) Optional Type: 4-speed Automatic Transmission (less common, performance compromised) Features Clutch: Hydraulically operated, twin-plate clutch often specified for performance. Fluid Spec Manual Transmission Fluid: Likely GL-4 or GL-5 gear oil; specific viscosity (e.g., 75W-90) will be detailed. Drivetrain Final Drive: Limited-Slip Differential (LSD) standard on performance trims. 📐 Dimensions Exterior Length: Approx. 4295 mm (169.1 in) Width: Approx. 1750 mm (68.9 in) Height: Approx. 1230 mm (48.4 in) Weights Curb Weight: Approx. 1300-1350 kg (2866-2976 lbs) Wheelbase: Approx. 2505 mm (98.6 in) Wheel Bolt Pattern: 5x114.3 mm 🛡️ Safety Features Ratings NHTSA Rating: Likely no official NHTSA ratings for this era and specific model in many markets. Manual will cover passive safety systems. Active Features ABS: Anti-lock Braking System (ABS) standard. Passive Features Airbags: Driver and passenger airbags standard. Seatbelts: Three-point inertia-reel seatbelts. Structural Integrity: Reinforced chassis and crumple zones, detailed in body repair sections. 💡 Technology Features Infotainment Audio System: Factory premium audio system (e.g., Bose) often available; manual covers basic diagnostics and speaker replacement. Driver Assistance ABS System: Anti-lock Braking System (ABS) as a primary electronic driver aid. Connectivity Diagnostic Ports: OBD-I diagnostic port, requiring specific diagnostic tools for ECU codes. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 miles or 3-6 months, with specific oil type. Spark Plugs: Rotary spark plugs (often 2 per rotor, 4 total) require specific replacement intervals, detailed in manual. Timing Belt: Not applicable; rotary engines do not have timing belts or chains in the conventional sense. Fluid Specifications Engine Oil: Specific viscosity (e.g., 10W-30 or 5W-30 synthetic) and API rating required. Manual will detail specific Mazda recommendations. Coolant: Mazda-specific coolant or equivalent; capacity and type detailed. Brake Fluid: DOT 3 or DOT 4, depending on ABS system requirements. Known Issues Rotary Engine: Apex seal wear, vacuum leaks, oil seal issues, common rebuild needs due to high-performance nature and specific rotary requirements. Sequential Turbos: Failure of primary or secondary turbocharger, wastegate issues, intercooler pipe leaks. Fuel System: Injector clogging, fuel...