Basic Information Identification Make: Polaris Model: 400 6x6 Year: 1995 Vehicle Type: All-Terrain Vehicle (ATV) Codes Chassis Code: Not Specified (Typical for ATVs) Introduction Market Position Segment: Utility ATV, designed for work and recreational off-road use. Competitive Analysis Competitors Era: Competed with other 6x6 utility ATVs from brands like Yamaha (e.g., Big Bear 4x4 variants), Suzuki, and Honda. Key Features Wheel Drive: 6x6 all-wheel drive system for superior traction in challenging terrain. Engine Type: 2-stroke engine known for its power-to-weight ratio in this segment. Payload Capacity: Designed for hauling and towing, with robust racks and a hitch receiver. Articulation: The 6x6 configuration provides significant articulation, allowing all wheels to maintain contact with uneven surfaces. Manual Details Coverage Areas General Coverage: Comprehensive repair, maintenance, and troubleshooting for the 1995 Polaris 400 6x6. Page Count Estimated Page Count: Estimated 200-300 pages (typical for a factory service manual of this era). Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnosis, and repair for the 2-stroke engine. Transmission: Drivetrain, including transmission, differential, driveshafts, and drive system components. Electrical: Ignition system, lighting, starting system, charging system, wiring diagrams, and component testing. Suspension: Front and rear suspension systems, including shock absorbers, springs, bushings, and alignment. Brakes: Brake system components, hydraulic lines, calipers, master cylinder, and bleeding procedures. Steering: Steering column, tie rods, steering linkage, and related components. Fuel System: Carburetor operation, tuning, cleaning, fuel tank, fuel lines, and fuel pump. Cooling System: Air cooling system (fan, shrouds, heat dissipation). Bodywork: Body panels, fenders, racks, seating, and trim components. Wheels Tires: Wheel specifications, lug nut torque, and tire pressure recommendations. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, and lubrication points. Repair: Detailed step-by-step repair procedures for all major vehicle systems. Disassembly Assembly: Complete instructions for removing, disassembling, inspecting, and reassembling components. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common problems. Adjustments: Carburetor adjustments, brake adjustments, and other tuning procedures. Diagnostics: Systematic diagnostic approaches for electrical and mechanical issues. Technical Depth Depth: Factory-level depth, suitable for both professional mechanics and experienced DIY enthusiasts. Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy navigation of content. Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 2-Stroke, Single Cylinder Displacement: Approximately 340cc - 400cc (specific model variation). Common Polaris engine for this era. Cooling System: Air-Cooled (Fan-assisted) Bore X Stroke: Specific dimensions would be detailed in the manual, typically in the 70-80mm bore range for this displacement. Performance Horsepower: Estimated 25-30 HP (typical for a 400cc 2-stroke ATV of this period). Torque: Estimated 25-30 lb-ft (typical). Fuel System Carburetor: Single Carburetor (likely Mikuni or Keihin, specific model detailed in manual). Fuel Type: Unleaded Gasoline (with appropriate oil mix for 2-stroke operation). Oil Mixture: Typically 50:1 or 40:1 ratio with 2-stroke oil, as specified by Polaris. Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: Selectable 6x6 or 4x6 drive. Gear Selection: High, Low, Neutral, Reverse (H-L-N-R). Features Clutch Type: Drive clutch and driven clutch (CVT system). Differential: Locking front differential for enhanced traction. Dimensions Exterior Length: Approximately 80-85 inches (typical for this class). Width: Approximately 42-46 inches. Height: Approximately 44-48 inches (to handlebars). Weights Dry Weight: Estimated 550-650 lbs. Ground Clearance: Approximately 8-10 inches. Cargo Front Rack Capacity: Typically rated around 50-75 lbs. Rear Rack Capacity: Typically rated around 100-150 lbs. Towing Capacity: Often rated around 1000-1500 lbs. Safety Features Ratings Atv Safety: ATVs require careful operation; no formal crash ratings like cars. Manual will detail safe operating procedures. Active Features Braking System: Hydraulic disc brakes (likely front and rear) for reliable stopping power. Throttle Governor: May include a throttle limiter or governor for controlled initial acceleration (details in manual). Passive Features Frame Construction: Robust steel frame designed for off-road durability. Lighting: Headlights and taillight for visibility. Operator Safety: Emphasis on proper PPE (helmet, gloves, boots) and responsible riding practices. Technology Features Infotainment Infotainment System: N/A (Basic functionality focused on operation). Driver Assistance Driver Assistance Features: N/A (Focus on mechanical and electrical systems). Connectivity Connectivity Options: N/A. Electrical Components Ignition System: CDI (Capacitor Discharge Ignition) system, detailed diagnostics and troubleshooting in the manual. Lighting System: Basic 12V electrical system for headlights, taillight, and ignition. Maintenance Service Intervals Oil Change: Regularly scheduled oil changes for the 2-stroke engine's lubrication system (details in manual). Air Filter Cleaning: Frequent air filter cleaning/replacement, crucial for 2-stroke engine longevity. Spark Plug Replacement: Periodic spark plug inspection and replacement. Cv Belt Inspection: Regular inspection of the CVT belt for wear and damage. Fluid Specifications Engine Oil: Specific 2-stroke synthetic or semi-synthetic...